Manipulation of matter by electric and magnetic fields: Toward novel synthesis and processing routes of inorganic materials

The use of external electric and magnetic fields for the synthesis and processing of inorganic materials such as metals and ceramics has seen renewed interest in recent years. Electromagnetic energy can be utilized in different ways to improve or accelerate phase formation and stabilization, chemical ordering, densification and coarsening of particle-based materials (pore elimination and grain growth), and mechanical deformation (plasticity and creep). In these new synthesis and processing routes, the resulting microstructures and macroscopic material behavior are determined by the interaction of the applied fields with defects such as single or clustered point defects, dislocation networks, and interfaces. Multiscale experimental investigations and modeling are necessary to unveil the mechanisms underlying this field-assisted manipulation of matter.     

Piezoelectric properties in two-dimensional materials: Simulations and experiments

The piezoelectric effect, discovered in 1880 by Jacques and Pierre Curie, effectively allows to transduce signals from the mechanical domain to the electrical domain and vice versa. For this reason, piezoelectric devices are already ubiquitous, including, for instance, quartz oscillators, mechanical actuators with sub-atomic resolution and microbalances. However, the ability to synthesize two-dimensional (2D) materials may enable the fabrication of innovative devices with unprecedented performance. For instance, many materials which are not piezoelectric in their bulk form become piezoelectric when reduced to a single atomic layer; moreover, since all the atoms belong to the surface, piezoelectricity can be effectively engineered by proper surface modifications. As additional advantages, 2D materials are strong, flexible, easy to be co-integrated with conventional integrated circuits or micro-electromechanical systems and, in comparison with bulk or quasi-1D materials, easier to be simulated at the atomistic level. Here, we review the state of the art on 2D piezoelectricity, with reference to both computational predictions and experimental characterization. Because of their unique advantages, we believe 2D piezoelectric materials will substantially expand the applications of piezoelectricity.     

Nanoporous Superalloy Membranes: A Review

The ability to produce metallic membrane materials with porosity on the nanoscale from Ni‐based superalloys, hitherto used exclusively for high temperature applications, has been discovered 15 years ago. The basic principle is to first convert the initial γ/γ′ microstructure, containing isolated γ′‐precipitates, into a bi‐continuous network where both phases are in themselves continuous and interpenetrate each other. Then, one of the two phases is selectively removed, so that a rigid structure consisting of the remaining phase with pores on the location of the removed phase results. This article reviews the progress made so far. In that time period, a number of ways to fabricate these unique materials have emerged, utilizing 1) single crystals and polycrystals as precursor materials as well as 2) coarsening of coherent and incoherent γ′‐precipitates to realize bi‐continuity of the microstructure. Consequently, a family of superalloy membranes has emerged with specific microstructures, properties, advantages, and limitations. It is the intention of this article to give an overview on these various manufacturing routes, as well as on resulting microstructures and properties. Finally, possible fields of applications are outlined. It is demonstrated that the particular manufacturing process from a solid to the porous material leads to certain advantages, such as the ability to structure the material in porous and solid areas as required by the application.

     

Magnetic Properties of Thermal Sprayed Tungsten Carbide–Cobalt Coatings

In the information age, the storage and accessibility of data is of vital importance. There are several possibilities to fulfill this task. Magnetic storage of data is a well‐established method and the range of materials used is continuously extended. In this study, the magnetic remanence of thermally sprayed tungsten carbide–cobalt (WCCo)‐coatings in dependence of their thickness is examined. Two magnetic fields differing in value and geometry are imprinted into the coatings and the resulting remanence field is measured. It is found that there are two effects, which in combination determine the effective value of the magnetic remanence usable for magnetic data storage.

     

GraftFast Surface Engineering to Improve MOF Nanoparticles Furtiveness

Controlling the outer surface of nanometric metal–organic frameworks (nanoMOFs) and further understanding the in vivo effect of the coated material are crucial for the convenient biomedical applications of MOFs. However, in most studies, the surface modification protocol is often associated with significant toxicity and/or lack of selectivity. As an alternative, how the highly selective and general grafting GraftFast method leads, through a green and simple process, to the successful attachment of multifunctional biopolymers (polyethylene glycol (PEG) and hyaluronic acid) on the external surface of nanoMOFs is reported. In particular, effectively PEGylated iron trimesate MIL‐100(Fe) nanoparticles (NPs) exhibit suitable grafting stability and superior chemical and colloidal stability in different biofluids, while conserving full porosity and allowing the adsorption of bioactive molecules (cosmetic and antitumor agents). Furthermore, the nature of the MOF–PEG interaction is deeply investigated using high‐resolution soft X‐ray spectroscopy. Finally, a cell penetration study using the radio‐labeled antitumor agent gemcitabine monophosphate (³H‐GMP)‐loaded MIL‐100(Fe)@PEG NPs shows reduced macrophage phagocytosis, confirming a significant in vitro PEG furtiveness.     

The role of microcrystalline structure on optical scattering characteristics of semi-crystalline thermoplastics and the accuracy of numerical input for IR-heating modeling

Infrared (IR) heating is widely used for thermoforming of thermoplastic polymers. The key benefit of radiation heating is that a significant amount of the radiative energy penetrates into the polymers thanks to their semi-transparency. For the case of heating unfilled semi-crystalline polymers, the relation between their microcrystalline structure and optical properties is the key to develop a predictive IR-heating model as microcrystalline structure introduces an optically heterogeneous medium. In this study, a relation between the microcrystalline structure of a polyethylene (PE) and its effect on the thermo-optical properties was experimentally analyzed considering a two-step analysis. At very first step, the relation was analyzed considering samples with identical thicknesses and different morphologies, characterized here in terms of degree of crystallinity (X_c (%)). Using Fourier Transform Infrared (FT-IR) spectroscopy and integrating sphere, optical characteristics of the PE samples were analyzed in near-infrared (NIR) and middle-infrared (MIR) spectral ranges. The analyses showed that a slight variation in X_c (%) has a great effect on the optical characteristics of PE, particularly the transmission characteristics in NIR range. The wavelength-dependent effect of X_c (%) on the transmission behaviors opened a discussion about the fact that the microcrystalline structures -in particular spherulites or their substructures such as lamellae- are responsible for optical scattering. Using the optical properties obtained from the two-step experimental analyses, two different thermo-optical properties were calculated, namely extinction and absorption coefficients, and used as a numerical input for the parametric numerical studies. The numerical studies were performed using an in-house developed radiation heat transfer algorithm -RAYHEAT-. Both the experimental and numerical analyses demonstrated the importance of the optical scattering regarding the identification of thermo-optical properties, used as a numerical input for radiation heat transfer models.     

An Approach to Synthesize Thick α- and γ-Al2O3 Coatings by High-Speed Physical Vapor Deposition

Crystalline α- and γ-Al₂O₃ exhibit in many applications high wear resistance, chemical resistance, and hot hardness, making them interesting materials for production engineering. To synthesize α-Al₂O₃ with high coating thickness of s ≥ 10 μm, chemical vapor deposition at temperatures T > 1000 °C is well established. However, there are almost no studies dealing with the synthesis of thick α-Al₂O₃ by physical vapor deposition (PVD) at high temperatures T > 700 °C. High-temperature deposition of thick coatings can be realized by means of the dense hollow cathode plasma, combined with the transport function of the plasma gas in high-speed (HS) PVD. Herein, crystalline α- and γ-Al₂O₃ films are deposited on cemented carbides at substrate temperatures T _s ≈ 570 °C and T _s ≈ 780 °C by HS-PVD. These coatings exhibit a thickness up to s = 20 μm. Moreover, phase analysis presents α-phases in coatings synthesized at substrate temperature of T _s ≈ 780 °C with significant higher hardness than films by T _s ≈ 570 °C. These release the potential of HS-PVD to synthesize α-Al₂O₃ coatings with high thickness. Thereby, a higher thickness of these coatings is beneficial for the wear protection of turning and die casting tools.     

Additive Manufacturing of Hard Magnetic Passive Shims to Increase Field Homogeneity of a Halbach Magnet

Obtaining a highly homogeneous magnetic field is desired for field-controlled applications. For example, the resolution of magnetic analysis methods can be improved by generating a stronger and more homogeneous field over the region of interest (ROI). A set of 3D-printed passive shims is fabricated using additive manufacturing to improve the magnetic field homogeneity of a Halbach magnet assembly. The feedstock is a custom acrylonitrile butadiene styrene (ABS)-hard magnet composite filament filled with 60% wt. isotropic NdFeB. Additionally, a method for investigating the remanence is developed and validated. The result reveals a good agreement between the new method and existing measurement techniques for the remanence of permanent magnets. It is also shown that the additive manufacturing procedure has negligible effects on the magnetic properties. Performing a parametric study over a rectangular ROI, an optimized shim configuration is achieved. In the optimized and 3D-printed configuration, the average norm of the magnetic flux density, B_norm, is increased by 13% and, more importantly, a 43% increase in the magnetic uniformity is obtained. These results highlight the great potential of freeform manufacturing, namely, additive manufacturing, to tailor the properties of magnet structures.     

Ultralow Expansion Glass as Material for Advanced Micromechanical Systems

Ultralow expansion (ULE) glasses are of special interest for temperature stabilized systems for example in precision metrology. Nowadays, ULE materials are mainly used in macroscopic and less in micromechanical systems. Reasons for this are a lack of technologies for parallel fabricating high-quality released microstructures with a high accuracy. As a result, there is a high demand in transferring these materials into miniaturized application examples, realistic system modeling, and the investigation of microscopic material properties. Herein, a technological base for fabricating released micromechanical structures and systems with a structure height above 100 μm in ULE 7972 glass is established. Herein, the main fabrication parameters that are important for the system design and contribute thus to the introduction of titanium silicate as material for glass-based micromechanical systems are discussed. To study the mechanical properties in combination with respective simulation models, microcantilevers are used as basic mechanical elements to evaluate technological parameters and other impact factors. The implemented models allow to predict the micromechanical system properties with a deviation of only ±5% and can thus effectively support the micromechanical system design in an early stage of development.     

3D-Druck für Hochvakuumanwendungen

To mark our anniversary, we are presenting articles that have been particularly appreciated by readers of our online edition once again in print. Here: 3D-Printing for High Vacuum Applications 3D printing technology has made the leap from a home-based private practice to industrial manufacturing. Due to the increasing reliability of printers and increasing material diversity, especially in the metal sector, double-digit percentage growth rates are possible in the coming years. This thesis deals with the manufacture of parts made by 3D printing for high vacuum application. Different components are printed and examined for their vacuum compatibility. As shown furthermore, conventionally made standard components can be vacuum sealed to printed parts, which enables cost-effective production of more complex components, such as e.g. a vacuum chamber allows. In addition, functional components can already be realized in the manufacturing process. The integration of a system of flow channels directly into the wall of a chamber is just one example. Thus, such a chamber can be heated during evacuation and effectively cool in later operation.