Improving chill control in iron powder treated slightly hypereutectic grey cast irons

Recent studies revealed that in eutectic to slightly hypereutectic grey irons (CE = 4.3%-4.5%) the presence of austenite dendrites provides an opportunity to improve the cast iron properties, as a high number of eutectic cells are "reinforced" by austenite dendrites. An iron powder addition proved to be important by promoting dendritic austenite in hypereutectic irons, but was accompanied by adverse effect on the characteristics of potential nuclei for graphite. The purpose of the present paper is to investigate the solidification pattern of these irons. Chill wedges with different cooling moduli (CM = 0.11 - 0.43 cm) were poured in resin bonded sand and metal moulds.Relative clear / mottled / total chill measurement criteria were applied. Iron powder additions led to a higher chill tendency, while single inoculation showed the strongest graphitizing effect. The various double treatments show an intermediate position, but the inoculant added after iron powder appears to be the most effective in reducing base iron chill tendency, for all cooling moduli and chill evaluation parameters. This performance reflects the improved properties of (Mn,X)S polygonal compounds as nucleation sites for graphite, especially in resin bonded sand mould castings. Both austenite and graphite nucleation benefit from a double addition of iron powder + inoculant,with positive effect on the final structure and chill tendency.     

Characterization of the mechanical and thermal interface of copper films on carbon substrates modified by boron based interlayers

The manipulation of mechanical and thermal interfaces is essential for the design of modern composites. Amongst these are copper carbon composites which can exhibit excellent heat conductivities if the Cu/C interface is affected by a suitable interlayer to minimize the Thermal Contact Resistance (TCR) and to maximize the adhesion strength between Cu and C.In this paper we report on the effect of boron based interlayers on wetting, mechanical adhesion and on the TCR of Cu coatings deposited on glassy carbon substrates by magnetron sputtering. The interlayers were 5 nm thick and consisted of pure B and B with additions of the carbide forming metals Mo, Ti and Cr in the range of 5 at.% relative to B. The interlayers were deposited by RF magnetron sputtering from either a pure B target or from a composite target. The interlayer composition was checked by Auger Electron Spectroscopy and found to be homogenous within the whole film.The system C-substrate/interlayer/Cu coating was characterized in as deposited samples and samples heat treated for 30 min at 800 °C under High Vacuum (HV), which mimics typical hot pressing parameters during composite formation. Material transport during heat treatment was investigated by Secondary Ion Mass Spectroscopy (SIMS). The de-wetting and hole formation in the Cu coating upon heat treatment were studied by Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). The adhesion of the Cu coating was evaluated by mechanical pull-off testing. The TCR was assessed by infrared photothermal radiometry (PTR). A correlation between the adhesion strength and the value of the TCR which was measured by PTR was determined for as deposited as well as for heat treated samples.     

Surface pump-probe femtosecond-laser mass spectrometry: time-, mass-, and velocity-resolved detection of surface reaction dynamics

A detailed account of the experimental methodology of surface pump-probe femtosecond-laser mass spectrometry is presented. This recently introduced technique enables the direct time-resolved investigation of surface reaction dynamics by monitoring the mass and the relative velocity of intermediates and products of a photoinduced surface reaction via multiphoton ionization. As a model system, the photodissociation dynamics of methyl iodide adsorbed at submonolayer coverage on magnesia ultrathin films is investigated. The magnesia surface preparation and characterization as well as the pulsed deposition of methyl iodide are described. The femtosecond-laser excitation (pump) and, in particular, the resonant multiphoton ionization surface detection (probe) schemas are discussed in detail. Results of pump-probe time-resolved methyl and iodine atom detection experiments are presented and the potential of this method for velocity-resolved photofragment analysis is evaluated.     

Role of Al, Ti, and Zr in Gray Iron Preconditioning/Inoculation

A research was done to investigate the effect of strong deoxidizing elements, such as Al, Zr, and Ti, in gray irons in laboratory experiments. The conclusions drawn were based mainly on thermal analysis, chill (carbides) sensitivity, graphite characteristics, and SEM analysis. Al and Zr have visible beneficial effects in preconditioning of gray irons, by favoring lower undercooling during solidification. Ti has an inconclusive role, with limited influence, but promotes undercooled graphite formation. Complex (Mn,X)S compounds, nucleated on the previously formed small oxide-based sites, were found as the major nucleation sites for graphite in gray irons, with specific distribution of Al, Ti, and Zr. Al,Zr-FeSi preconditioning of electrically melted and Sr-FeSi inoculated gray irons avoided type D graphite and carbides in 3 mm sections castings.     

Formulation‐properties versatility of wood fiber biocomposites based on polylactide and polylactide/thermoplastic starch blends

This article discusses the interrelation between formulation, processing, and properties of biocomposites composed of a bioplastic reinforced with wood fibers. Polylactide (PLA) and polylactide/thermoplastic starch blends (PLA/TPS) were used as polymeric matrices. Two grades of PLA, an amorphous and a semicrystalline one, were studied. TPS content in the PLA/TPS blends was set at 30, 50, and 70 wt%. Two types of wood fiber were selected, a hardwood (HW) and a softwood (SW), to investigate the effect of the fiber type on the biocomposite properties. Finally, the impact of different additives on biocomposite properties was studied with the purpose to enhance the bioplastic/wood fiber adhesion and, therefore, the final mechanical performance. The biocomposites containing 30 wt% of wood fibers were obtained by twin‐screw extrusion. The properties of the biocomposites are described in terms of morphology, thermal, rheological, and mechanical properties. Furthermore, the biocomposites were tested for humidity and water absorption and biodegradability. An almost 100% increase in elastic modulus and 25% in tensile strength were observed for PLA/wood fiber biocomposite with the best compatibilization strategy used. The presence of the TPS in the biocomposites at 30 and 50 wt% maintained the tensile strength higher or at least equal as for the virgin PLA. These superior tensile results were due to the inherent affinity between the matrices and wood fibers improved by the addition of a combination of coupling and a branching agent. In addition to their outstanding mechanical performance, the biocomposites showed high biodegradation within 60 days. POLYM. ENG. SCI., 54:1325–1340, 2014. © Her Majesty the Queen in Right of Canada 2013 ¹      

Indoor Radio Propagation and Interference in 2.4 GHz Wireless Sensor Networks: Measurements and Analysis

In wireless sensor networks (WSNs), the performance and lifetime are significantly affected by the indoor propagation and the interference from other technologies using the 2.4 GHz band. Next to an overview of the propagation and coexistence issues in the literature, we present a model for analysing these effects in WSNs. We also present our measurements results on the indoor propagation, the interference of the microwave oven (MWO) and their impact on the performance of the WSN. The propagation measurements reveal significant influence of the multipath: changing a node position with a few centimetres or changing the communication channel can lead up to 30 dB difference in the received power. The power leakage of MWO has been observed around $-$ 20 dBm at 1 m distances to the oven. This leads to extra retries of the 802.15.4 messages which matches our simulation results: the packet success ratio at first try decreases to 30–40 %, which increases the average active time of the sensor, closely located to the MWO. We observe that the ON–OFF pattern of the MWO could be exploited by WSNs to improve the performance.     

Comparative node selection‐based localization technique for wireless sensor networks: A bilateration approach

Wireless sensor networks find extensive applications, such as environmental and smart city monitoring, structural health, and target location. To be useful, most sensor data must be localized. We propose a node localization technique based on bilateration comparison (BACL) for dense networks, which considers two reference nodes to determine the unknown position of a third node. The mirror positions resulted from bilateration are resolved by comparing their coordinates with the coordinates of the reference nodes. Additionally, we use network clustering to further refine the location of the nodes. We show that BACL has several advantages over Energy Aware Co‐operative Localization (EACL) and Underwater Recursive Position Estimation (URPE): (1) BACL uses bilateration (needs only two reference nodes) instead of trilateration (that needs three reference nodes), (2) BACL needs reference (anchor) nodes only on the field periphery, and (3) BACL needs substantially less communication and computation. Through simulation, we show that BACL localization accuracy, as root mean square error, improves by 53% that of URPE and by 40% that of EACL. We also explore the BACL localization error when the anchor nodes are placed on one or multiple sides of a rectangular field, as a trade‐off between localization accuracy and network deployment effort. Best accuracy is achieved using anchors on all field sides, but we show that localization refinement using node clustering and anchor nodes only on one side of the field has comparable localization accuracy with anchor nodes on two sides but without clustering.     

A new biosynthetic material and its potential application domains

A polysaccharide was obtained by fermentation of glycerol in the presence of Pseudomonas spp. bacteria. It was characterized by FTIR spectroscopy, SEC chromatography, conductimetric titrations, and viscometric measurements; its emulsifying activity was tested using various mixtures of a hydrocarbon compound and polymer solution. Based on this polysaccharide, new crosslinked ionic derivatives were synthesized and characterized; their interaction with lysozyme was studied. From the data presented, one can suggest some applications for this new, less expensive polysaccharide—it could be used as a thickener and specific bioemulsifier, while its derivatives—as a support for controlled release of biomolecules. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A method for analysis and profiling of boron,carbon and oxygen impurities in semiconductor wafers by recoil atoms in heavy ion beams

A method based on identification of recoil atoms in heavy ion beams, by using a (ΔE, E) measuring system, is described. The two parameter (ΔE, E) spectra, obtained with the aid of a computer, shows a good separation between carbon and oxygen recoils originating from a 300 μ;m thick silicon wafer bombarded with a 70 MeV sulphur beam. Profiling depths 10–20 μm and sensitivities close to 10¹⁶ atoms/cm are estimated.