Preparation of Ring-Shaped Thermoelectric Legs from PbTe Powders for Tubular Thermoelectric Modules

Waste heat recovery—for example, in automotive applications—is a major field for thermoelectric research and future application. Commercially available thermoelectric modules are based on planar structures, whereas tubular modules may have advantages for integration and performance in the field of automotive waste heat recovery. One major drawback of tubular generator designs is the necessity for ring-shaped legs made from thermoelectric material. Cutting these geometries from sintered tablets leads to considerable loss of thermoelectric material and therefore high cost. Direct sintering of ring-shaped legs or tubes of thermoelectric material is a solution to this problem. However, sintering such rings with high homogeneity and density faces some difficulties related to the mechanical properties of typical thermoelectric materials such as lead telluride (PbTe)—particularly brittleness and high coefficient of thermal expansion. This work shows a process for production of thermoelectric rings made of p- and n-doped PbTe. Long tubes of PbTe have been sintered in a current-assisted sintering process with specially designed sintering molds, coated with a diffusion barrier, and finally cut into ring-shaped slices. To demonstrate the technology, a tubular thermoelectric module has been assembled using these PbTe rings.     

Produktivitätssteigerung durch integrierte Produktionstechnik und Verfahrens-Know-how

Increasing Productivity through Integrated Production Engineering and Processing Expertise The future of production engineering is interdisciplinary. Between product innovation and product marketing there lies a design process which has to be optimised and which is interdisciplinary in character. The design process has to satisfy the demands of global markets on chemical products, which lead, for example, to shorter and shorter product life cycles, and to demands for low production costs, high and consistent product quality, and faster market launches.     

Localised visualisation of O2 consumption and H2O2 formation by means of SECM for the characterisation of fuel cell catalyst activity

Catalytic reduction of O₂ at metal catalysts either follows a 2-electron transfer pathway to the formation of H₂O₂ or a 4-electron transfer pathway to the formation of H₂O. The branching ratio of this reaction has a significant impact on the applicability of catalyst materials. The previously introduced oxygen competition mode of SECM, which allows high-resolution imaging of local O₂ consumption, has been extended to a potential-pulse sequence enabling the sequential detection of O₂ reduction followed by the detection of local H₂O₂ formation. Thus, not only the local catalytic activity of a catalyst can be visualised but, additionally, the degree of the branching can be estimated. The selectivity of a catalyst candidate can thereby be visualised sequentially to the elucidation of its activity. First results on the properties of electrodeposited Pt and Au test structures are shown demonstrating the feasibility to clearly distinguish catalyst activity and selectivity under variation of the polarisation potential.     

Textile solar light collectors based on models for polar bear hair

Concepts of technical fibers following models for the polar bear hair to be used for textile solar collectors are discussed. The approach to coat fibers with a thin layer into which fluorescent dyestuff was dispersed was studied experimentally. Modified fibers made of different polymers were characterized with respect to optical properties relevant for the bionic model. In the case of poly(methylmethacrylate) fibers, the envisaged effect could be achieved to high efficiency. The optical performance could be enhanced by ultrasonic dispersion of the dyestuff in the coating matrix. The effect is less significant in semi-crystalline fibers such as poly(ethylene terephthalate), which is attributed to diffuse scattering.     

The effect of perfusion culture on proliferation and differentiation of human mesenchymal stem cells on biocorrodible bone replacement material

Biocorrodible iron foams were coated with different calcium phosphate phases (CPP) to obtain a bioactive surface and controlled degradation. Further adhesion, proliferation and differentiation of SaOs-2 and human mesenchymal stem cells were investigated under both static and dynamic culture conditions. Hydroxyapatite (HA; [Ca₁₀(PO₄)₆OH₂]) coated foams released 500 μg/g iron per day for Dulbecco's modified eagle medium (DMEM) and 250 μg/g iron per day for McCoys, the unmodified reference 1000 μg/g iron per day for DMEM and 500 μg/g iron per day for McCoys, while no corrosion could be detected on brushite (CaHPO₄) coated foams. Using a perfusion culture system with conditions closer to the in vivo situation, cells proliferated and differentiated on iron foams coated with either brushite or HA while in static cell culture cells could proliferate only on Fe-brushite. We conclude that the degradation behaviour of biocorrodible iron foams can be varied by different calcium phosphate coatings, offering opportunities for design of novel bone implants. Further studies will focus on the influence of different modifications of iron foams on the expression of oxidative stress enzymes. Additional information about in vivo reactions and remodelling behaviour are expected from testing in implantation studies.     

Plasmachemisches Ätzen und Beschichten bei Atmosphärendruck

Atmospheric pressure plasma‐chemical etching and deposition. Application in crystalline silicon photovoltaics. For industrial processing of wafer based crystalline silicon solar cells a variety of different technologies are applied. The combination of these requires a complex wafer handling; increasing not only investment costs, but also the risk of wafer breakage. Application of plasma technologies offers the possibility to manufacture crystalline silicon solar cells without any wet chemical or vacuum processes. At Fraunhofer IWS all etching steps necessary for the production of solar cells and the deposition of silicon nitride as passivation and anti‐reflection coating were demonstrated successfully using atmospheric pressure plasma technologies.     

The fabrication of nanoporous Pt-based multimetallic alloy nanowires and their improved electrochemical durability

A general approach for the fabrication of nanoporous Pt-based multimetallic alloy nanowires is reported, which involves electrodeposition of corresponding precursor alloys into porous anodic alumina templates, followed by a mild dealloying process. Nanoporous ternary PtCoNi and PtCoAu as well as quaternary PtRuCoNi nanowires were successfully fabricated, and their microstructure and composition were examined by transmission electron microscopy. Electrochemical tests showed that these porous nanowires exhibit higher electrochemically active surface area and much improved durability compared to commercially available Pt black, and may find potential applications in electrocatalysis and electrochemical sensing.     

An Alternative Route Towards Metal–Polymer Hybrid Materials Prepared by Vapor‐Phase Processing

Transition metals incorporated into polymers lead to unusual or improved physical properties that significantly differ from those of purely organic polymers. A simple and practicable incorporation of diverse transition metals into any available polymer would make an important contribution to overcome some of the synthetic difficulties of metal‐polymer hybrid materials. Here, it is demonstrated that atomic layer deposition (ALD) can be a promising means to resolve some of those difficulties. It is found that even polytetrafluoroethylene (PTFE) with its great physical and chemical stability can be easily transformed into a transition metal–PTFE hybrid material simply by applying a metal‐oxide ALD process to PTFE. Upon metal incorporation into the PTFE, the molecular structure as well as mechanical properties (tensile behavior) of PTFE were observed to significantly change. For a better understanding of the changes to the material, experimental investigations using Raman spectroscopy, attenuated‐total‐reflection Fourier‐transform infrared spectroscopy, wide‐angle X‐ray diffraction, and energy‐dispersive X‐ray analysis were performed. In addition, with density functional theory calculations, potential bonding states of the incorporated metal into PTFE were modeled and predicted. The ALD‐based vapor‐phase approach for metal incorporation into a polymer could bring about rapid progress in the research area of metal–polymer hybrid materials.