Electric-discharge cleaning of surfaces of manufacturing equipment from foreign nonmetallic deposits

Processing characteristics of the electric-discharge cleaning of surfaces of manufacturing equipment from foreign nonmetallic deposits of different durability are researched. To expand the capabilities of the cleaning of manufacturing equipment, a complex cleaning method is proposed.     

Residual Stress Simulation of Injection Molding

In this study, distribution and history of residual stresses in plaque-like geometries are simulated based on linear thermoviscoelastic model, which helps to understand the mechanics and evolution of the residual stresses in the injection molding process. The numerical calculation of direction, combined with the specified boundary conditions. Results show that the stress variation across the thickness exhibits a high surface tensile value changing to a compressive peak value close to the surface, with the core region experiencing a parabolic tensile peak. Residual stress distribution throughout the thickness is almost same along the flowpath and the final residual stresses value near the gate is lower than the value near the end of flowpath.     

Progress toward roll-to-roll processing of inorganic monolithic electrochromic devices on polymeric substrates

As electrochromic device (ECD) emerges into the market, the necessity of cost reduction via high-throughput manufacturing is unavoidable. Inorganic monolithic ECD has compatibility in its manufacturing steps, allows continuous processing and hence low-cost ECD. A roll-to-roll (R2R) production is the industrial standard for high-throughput processing and was chosen to synthesize ECD on polymeric substrates. Preliminary success by implementing methods compatible to the aforementioned R2R processing has been achieved; however, continuous test-runs on an R2R machine are still limited.     

Observation of calcium aluminate inclusions at interfaces between Ca-treated,Al-killed steels and slags

The evolution of Al₂O₃-CaO inclusions on molten steel surfaces and at molten steel/slag interfaces was observed in-situ through a confocal scanning laser microscope (CSLM) equipped with a gold-image furnace. Depending on the slag chemistry, some of the initially liquid inclusions evolved into irregular Al₂O₃ or SiO₂-enriched inclusions during the separation across the interface. Inclusions were found to cluster at specific locations at the steel/slag interface. Unlike capillary-depression-driven clustering, which is observed on molten steel surfaces, a weak repulsive force opposes fluid-flow-driven clustering at the steel/slag interface. After clustering, the irregular solid inclusions were observed to agglomerate to form large aggregates. This article is based on a presentation given in the Mills Symposium entitled “Metals, Slags, Glasses: High Temperature Properties & Phenomena,” which took place at The Institute of Materials in London, England, on August 22–23, 2002.     

Theoretical Investigation of Time Suboptimal Control of Industrial Manipulators Along Specified Paths

A method for the time suboptimal control of an industrial manipulator from an initial position and orientation to a final position and orientation as it moves along a specified path is proposed. Nonlinear system equations that describe the manipulator motion are linearized at each time step along the path. A method which gives the control inputs (joint angular velocities) for time suboptimal control of the manipulator is developed. In the formulation, joint angular velocity and acceleration limitations are also taken into consideration. A six degree of freedom elbow type manipulator is used in numerical examples to verify the method developed.     

Necessary optimality conditions in a nonsmooth control problem with variable structure

An optimal control problem with nonsmooth performance criterion described by a system of ordinary differential equations is considered. Necessary first-order optimality conditions are obtained.     

Inclusions of carbon in ingots of silicon carbide grown by the modified Lely method

The problem of the appearance of carbon inclusions in single-crystal silicon carbide ingots grown by the modified Lely method (the so-called graphitization of the ingot) is analyzed. It is shown that the process of graphitization of the ingot is not related to a deficit of silicon in the growth cell; in contrast, it is excess of silicon at the growth surface that inhibits the ingot growth rate and gives rise to intense corrosion of the graphite fittings.     

Audio Denoising by Time-Frequency Block Thresholding

Removing noise from audio signals requires a nondiagonal processing of time-frequency coefficients to avoid producing ldquomusical noise.rdquo State of the art algorithms perform a parameterized filtering of spectrogram coefficients with empirically fixed parameters. A block thresholding estimation procedure is introduced, which adjusts all parameters adaptively to signal property by minimizing a Stein estimation of the risk. Numerical experiments demonstrate the performance and robustness of this procedure through objective and subjective evaluations.