Production and properties of micro‐porous glas bubble zinc and aluminium composites

Micro‐porous syntactic foams were produced by means of integration of glass bubbles into aluminium and zinc matrices. Preforms of glass bubbles were pressure infiltrated with the alloys AlSi9Cu9 ans ZnAl4Cu using squeeze casting. The preforms were sintered thermically without the use of bonding agents. Using the combination of different sintering steps syntactic foams with locally different densities could be produced. The mechanical properties of the foams were tested indicating a high compression strength of the foams and a very good compression energy absorption. Furthermore, corrosion behaviour and behaviour at higher temperatures were investigated.     

Schwingfestigkeit von Schraube‐Mutter‐Verbindungen

High cycle fatigue of bolted connections Extensive tests regarding the influences on the fatigue of bolt‐nut‐connections of preloading with torsion, of preloading with yielding, of loading with superimposed bending and of the tested lot are processed. These influences are not yet known according to VDI 2230. New testing devices were designed for these tests, which allow a far less expensive operation and may easily be used for bolts of diameters up to M100 and testing frequencies up to 1000 Hz. The validity of fatigue resistance according to VDI 2230 is specified with respect to the test results. The determined influence of the tested lots is unexpectedly high. The manufacturing process of bolts should be improved to minimize this influence.     

Possibilities and extension of XRD material response analysis in failure research for the advanced evaluation of the damage level of Hertzian loaded components

Due to clearly distinguishable damage symptoms, it is differentiated between the surface and sub‐surface failure mode of rolling bearings. Material states red out by X‐ray diffraction (XRD) residual stress measurements point to a variety of loading conditions especially at raceway surfaces that are associated with several competing failure mechanisms. The corresponding lifetime reduction can range from the lower fatigue strength region to material ratcheting in extreme cases. Relevant position of the microstructural changes and nature of the failure mechanisms are characterized. The time alteration of the XRD material parameters measured at or near the surface and at the depth of the maximum equivalent stress correlates, in a different manner, with the statistical parameter of the 10 % bearing life. Both failure modes are illustrated by concrete examples. Contaminated lubricant and boundary lubrication, which represent practically important surface‐induced failures, are discussed in more detail. Gray staining, i.e. shallow pitting, often occurs without distinct indication of global material aging by means of XRD characteristics. Here, scanning electron microscopy observations and electron microprobe analyses point to corrosion fatigue as acting surface failure mechanism. The interaction between material and lubricant under complex loading regimes particularly of mixed friction and corrosion opens further failure research areas in the field of tribology.     

Nichtinvasive Elektronendichtemessungen an technischen Plasmen mittels 26,5 GHz-Mikrowellen-Interferometrie

Non-invasive measurements of the electron density in technical plasmas using 26,5 GHz microwave interferometry Plasma diagnostics using microwave interferometry is discussed in comparison to the more traditional Langmuir probe diagnostics. A newly developed microwave interferometer, MWI 2650, available from JE PlasmaConsult GmbH is presented. This device uses a coaxial cable instead of a rigid wave guide for the reference path, giving more flexibility for different reactor geometries. A direct display of the electron density and a calibrated output for an oscilloscope make this device easy to operate. Besides measurements in chemically reactive and deposition plasmas, where Langmuir probes often fail, the MWI 2650 allows to measure the electron density in pulsed plasmas with high temporal resolution and high sensitivity. An electron density peak in the afterglow of dusty as well as electronegative plasmas has been detected for the first time using this device. A special version of the MWI 2650 is also suited for the diagnostics of atmospheric pressure plasmas.     

Heliumlecktestgeräte für die Qualitätsprüfung von Gehäusen für Vakuumverdichter

Helium leak test devices for the quality inspection of housings for vacuum compressors The well‐known and wide‐spread helium leak test method is a safe and fast quality testing method for construction units of any kind. Due to its safe examination and the short time of examination it is predominantly inserted into automated production lines as e.g. in the automobile supporting industry up to the examination by Airbags and rims of wheel. Likewise in addition, for the construction units, machines and devices of the vacuum engineering. From this the demand results simple and in particular economical devices for the helium leak test of construction units with small numbers of items of under 200 pieces per day. For these manufacturing profiles economical ways for the helium leak test are pointed out.     

Wasserstofffreie amorphe Kohlenstoffschichten ‐ abgeschieden durch plasmaaktivierte Hochratebedampfung

Hydrogen free amorphous carbon coatings ‐ deposited with plasma‐activated high‐rate evaporation By using the technology of the plasmaactivated electron beam evaporation we deposited hydrogen free amorphous carbon coatings with deposition rates of up to 100 μm/h. The results of the mechanical and tribological investigations show the potential of these layers for the use in case of wear resistance. Hardnesses of up to 16GPa were proved. The actual state of the characterisation of the coatings is described and the outlook onto possibilities of further optimisation is given.