Compressive properties of a new metal–polymer hybrid material

Compressive properties of a new hybrid material, fabricated through filling of an aluminum foam with a thermoplastic polymer, are investigated. Static (0.01 s⁻¹) and dynamic (100 s⁻¹) compression testing has been carried out to study the behavior of the hybrid material in comparison with its parent foam and polymer materials. Considering the behavior of metal foams, the point on a compressive stress–strain curve corresponding to the minimum cushion factor is defined as the “densification” point. The analysis of the stress–strain curves provides insight into the load carrying and energy absorption characteristics of the hybrid material. At both strain rates, the hybrid is found to carry higher stresses and absorb more energy at “densification” than the foam or polymer.     

Effect of Joining Atmosphere in Transient Liquid Phase Bonding of Inconel 617 Superalloy

Metallurgical and Materials Transactions B - In the present paper, transient liquid phase (TLP) bonding of Inconel 617 alloy under the different furnace atmospheres of vacuum, argon gas, and air...     

Laboratory and field investigation of the effect of geogrid-reinforced ballast on railway track lateral resistance

Continuous welded rail (CWR) tracks have particular advantages over common tracks with jointed rails such as increased ride comfort, reduced noise and vibration and decreased maintenance costs due to the removal of joints in rail connections. Alternatively, some complications associated with CWR tracks, for instance increased lateral forces, are the main reason of track buckling and its subsequent lateral deformation. These problems are usually more severe in curved tracks. In order to overcome the large lateral forces caused by temperature deviations of CWR tracks which results in railway vehicle instability, the ballasted track lateral resistance should be improved. Among the various methods proposed in this area, no specific study has been carried out on the effect of geogrid reinforcement on ballasted track lateral resistance. Thus, the present research was allocated to investigating the effect of geogrid on the lateral resistances of both single tie and track panel via laboratory and field tests. In this regard, at the first stage, the ballast layer was reinforced with various number of geogrid layers, the effect of which was investigated by conducting the single tie push test (STPT) in the lab environment to assess the optimum number of geogrid layers and their installation levels along the ballast layer thickness. Afterwards, a test track was executed in the field including various sections which were reinforced in the same way as the lab tests. Consequently, many STPTs and track panel displacement tests (TPDTs) were accomplished. As a result, the STPTs in the lab and field confirmed more than 31% and 42% increase in single tie lateral resistance for ballast layers reinforced respectively with one and two geogrid layers, while these values were reached to 29% and 40% in the case of TPDT.     

Tube Twist Pressing (TTP) as a New Severe Plastic Deformation Method

Tube twist pressing (TTP) as a new severe plastic deformation method for processing tubular parts was presented. The commercially pure aluminum tubes successfully were processed by TTP method. Microstructural examination by XRD analysis of the processed tubes revealed the formation of fine grains in the average size of 1.1 μm after four TTP passes. Also, the obtained results of mechanical tests showed a notable increase in microhardness, yield and ultimate strengths. The capabilities of TTP method were verified via comparison of the obtained results with the results of other SPD processes. To further investigate the TTP method, FE modeling was carried out using the Abaqus/Explicit to study the macroscopic deformation and microstructural evolution (the evolution of dislocation density and grain size) during TTP via continuous dynamic recrystallization. In the FE model, the strain hardening behavior of the material was related to microstructure quantities based on the micromechanical constitutive model. The FEM simulated grain refinement behavior was consistent with the experimentally obtained results.     

Generation of a 3D error compensation grid from ISO 230-1 error parameters obtained by a SAMBA indirect calibration and validated by a ball-bar spherical test

Tool path deviation reduces machined parts quality. To enhance machine tool accuracy, compensation tables are provided in most controllers to automatically     

UV‐Light‐Driven Oxygen Pumping in a High‐Temperature Solid Oxide Photoelectrochemical Cell

A solid‐state photoelectrochemical cell is operated between 400 and 500 °C under 365 nm UV light. The cell consists of a photovoltaic part, based on a La_0.8Sr_0.2CrO₃/SrTiO₃ junction, and an electrochemical part including a zirconia solid electrolyte with a shared (La,Sr)FeO₃ electrode. The photovoltaic cell part leads to open circuit voltages up to 920 mV at 400 °C. Upon UV light, this driving force is used in the electrochemical part of the cell to pump oxygen from low to high partial pressures, i.e., to convert radiation energy to chemical energy. This demonstrates the feasibility of high‐temperature photoelectrochemical cells for solar energy storage. The detailed characterization of the different resistance contributions in the system by DC and AC methods reveals the parts of the cell to be optimized for finally achieving high‐temperature photoelectrochemical water splitting.     

Effect of lactic acid chain length on thermomechanical properties of star‐LA‐xylitol resins and jute reinforced biocomposites

Star‐shaped bio‐based resins were synthesized by direct condensation of lactic acid (LA) with xylitol followed by end‐functionalizing of branches by methacrylic anhydride with three different LA chain lengths (3, 5 and 7). The thermomechanical and structural properties of the resins were characterized by ¹³C NMR, Fourier transform IR spectroscopy, rheometry, DSC, dynamic mechanical analysis (DMA), TGA and flexural and tensile tests. An evaluation of the effect of chain length on the synthesized resins showed that the resin with five LAs exhibited the most favorable thermomechanical properties. Also, the resin's glass transition temperature (103 °C) was substantially higher than that of the thermoplast PLA (ca 55 °C). The resin had low viscosity at its processing temperature (80 °C). The compatibility of the resin with natural fibers was investigated for biocomposite manufacturing. Finally, composites were produced from the n5‐resin (80 wt% fiber content) using jute fiber. The thermomechanical and morphological properties of the biocomposites were compared with jute‐PLA composites and a hybrid composite made of the impregnated jute fibers with n5 resin and PLA. SEM and DMA showed that the n5‐jute composites had better mechanical properties than the other composites produced. Inexpensive monomers, good thermomechanical properties and good processability of the n5 resin make the resin comparable with commercial unsaturated polyester resins. © 2017 Society of Chemical Industry     

Synthesis and characterization of methacrylated star‐shaped poly(lactic acid) employing core molecules with different hydroxyl groups

A set of novel bio‐based star‐shaped thermoset resins was synthesized via ring‐opening polymerization of lactide and employing different multi‐hydroxyl core molecules, including ethylene glycol, glycerol, and erythritol. The branches were end‐functionalized with methacrylic anhydride. The effect of the core molecule on the melt viscosity, the curing behavior of the thermosets and also, the thermomechanical properties of the cured resins were investigated. Resins were characterized by Fourier‐transform infrared spectroscopy, ¹³C‐NMR, and ¹H‐NMR to confirm the chemical structure. Rheological analysis and differential scanning calorimetry analysis were performed to obtain the melt viscosity and the curing behavior of the studied star‐shaped resins. Thermomechanical properties of the cured resins were also measured by dynamic mechanical analysis. The erythritol‐based resin had superior thermomechanical properties compared to the other resins and also, lower melt viscosity compared to the glycerol‐based resin. These are of desired characteristics for a resin, intended to be used as a matrix for the structural composites. Thermomechanical properties of the cured resins were also compared to a commercial unsaturated polyester resin and the experimental results indicated that erythritol‐based resin with 82% bio‐based content has superior thermomechanical properties, compared to the commercial polyester resin. Results of this study indicated that although core molecule with higher number of hydroxyl groups results in resins with better thermomechanical properties, number of hydroxyl groups is not the only governing factor for average molecular weight and melt viscosity of the uncured S‐LA resins. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45341.