Verkleinerung verfahrenstechnischer Versuchsanlagen — was ist erreichbar?

Scale-down of chemical engineering pilot plant – what is attainable? The use of fully automated experimental laboratory-scale plantoffer interesting possibilities for assessment of the economic operation and technical feasibility of new or modified processes. An important condition for the success of this kind of experimental approach is the availability of miniaturized equipment, machines, and sensors. The goal of such experimental plant can be both the process engineering development of individual process steps and also integrated running to model complete processes. Moreover, questions of scale-up can be studied and typical quantities can be provided. The state of the art is reported with the aid of selected examples of equipment and mechanical components and measurement and control units.     

Simultaneous measurement of weight loss by DTG combustion and SO2-formation for different coals

Burning profiles and SO₂-formation profiles were measured simultaneously for four different coals by slowly heating coal samples in a flow of air in a thermobalance. The profiles of weight loss and SO₂ formation have the same shape with anthracite combustion. The SO₂-formation profiles of bituminous coals usually display two peaks that approximately correspond to the release of volatile matter and combustion of char in the burning profiles. No correlations could be found between either the types of sulphur present in the raw coals or the ratio of volatile matter to fixed carbon and the shape of the SO₂-formation profiles for the bituminous coals.     

Influence of processing parameters on quality factors of one-shot hybrid structures made by RTM

This paper is dealing with the influence of processing parameters for manufacturing of steel–carbon-fiber-reinforced-plastic (CFRP) hybrid plates by using the one-shot-hybrid resin-transfer-moulding (OSH-RTM) process. A design of experiments study was carried out. The quality of the manufactured parts was quantified by the bending modulus, the apparent interlaminar shear strength (ILSS), the maximum deflection and the density of the CFRP. The following changeable processing parameters were chosen: mould temperature, resin temperature, change in mass flow and maximum injection pressure. It is shown that the mould temperature and the change in mass flow show significant impact on the flexural modulus, density and maximum deflection of the plate while there is no significant impact on the apparent ILSS. Furthermore, the interaction between the mould temperature and resin temperature is having an influence on the flexural modulus and density.     

Influence of textile parameters on the in‐plane permeability characteristics of non‐crimped fabric preforms

Material parameters such as the permeability of dry reinforcing textiles are key variables for modern composite production using liquid composite molding (LCM) technique. Nowadays numerical filling simulations are required for predicting the mold filling behavior. Inaccurate predictions can lead to a high risk of air inclusion and corresponding need for cost‐intense revision of the mold design. Permeability values of the textiles used in the process are basic requirements for a numerical filling simulation, since the permeability is directly linked to the filling behavior. Nevertheless, the permeability values of non‐crimped fabrics (NCF) which are used for aerospace and automotive structures are rare. In this study the influence of textile parameters of NCF on the in‐plane permeability has been investigated using a capacitive in‐plane permeability measurement technology. The results show the influence of the roving filament number as well as the used stitch length on the in‐plane permeability. It is confirmed that the textile grammage is not affecting the in‐plane permeability of NCF reinforcements. The results of this study are valuable for textile selection with specific permeability data as well as for numerical filling simulations. POLYM. COMPOS., 37:1854–1863, 2016. © 2015 Society of Plastics Engineers     

A High Legume Low Glycemic Index Diet Improves Serum Lipid Profiles in Men

Clinical studies have shown that fiber consumption facilitates weight loss and improves lipid profiles; however, the beneficial effects of high fermentable fiber low glycemic index (GI) diets under conditions of weight maintenance are unclear. In the Legume Inflammation Feeding Experiment, a randomized controlled cross-over feeding study, 64 middle-aged men who had undergone colonoscopies within the previous 2 years received both a healthy American (HA) diet (no legume consumption, fiber consumption = 9 g/1,000 kcal, and GI = 69) and a legume enriched (1.5 servings/1,000 kcal), high fiber (21 g/1,000 kcal), low GI (GI = 38) diet (LG) in random order. Diets were isocaloric and controlled for macronutrients including saturated fat; they were consumed each for 4 weeks with a 2–4 week break separating dietary treatments. Compared to the HA diet, the LG diet led to greater declines in both fasting serum total cholesterol (TC) and low density lipoprotein cholesterol (LDL-C) (P < 0.001 and P < 0.01, respectively). Insulin-resistant (IR) subjects had greater reductions in high density lipoprotein cholesterol (HDL-C; P < 0.01), and triglycerides (TAG)/HDL-C (P = 0.02) after the LG diet, compared to the HA diet. Insulin-sensitive (IS) subjects had greater reductions in TC (P < 0.001), LDL-C (P < 0.01), TC/HDL-C (P < 0.01), and LDL-C/HDL-C (P = 0.02) after the LG diet, compared to the HA diet. In conclusion, a high legume, high fiber, low GI diet improves serum lipid profiles in men, compared to a healthy American diet. However, IR individuals do not achieve the full benefits of the same diet on cardiovascular disease (CVD) lipid risk factors.     

Investigations of silica scaling on reverse osmosis membranes

In reverse osmosis systems with high silica water severe and irreversible membrane scaling can be observed. But suitable test methods to find an appropriate antiscalant agent and the optimal dosage are missing. Usually only the silicate concentration in the feed water is regarded.In this paper the results of laboratory experiments about the influence of Ca²⁺- and Mg²⁺-ions on the behaviour of supersaturated solutions of silica in different test waters are discussed first. After that the new developed membrane-based test method to determine the effectiveness of antiscalants is presented.The applied different methods of analysis enabled the differentiation of three groups of silicates: ‘monomeric’, ‘polymeric’ and ‘filterable’.With the test method the strong impact of silicate scaling was proven, even if only small amounts of scale had been formed. It could be shown, that the ‘polymeric silica’ is mainly responsible for the membrane scaling. The kinetic of the formation of ‘polymeric silica’ is strongly influenced by the cations and the pH-value. It could be demonstrated that the use of a suitable antiscalant makes it possible to operate the plant at significantly higher recovery rates.     

Gas transport through ceramic membranes under super-critical conditions

In order to select and to apply a porous membrane under supercritical conditions, it is necessary to understand the transport mechanism affecting the permeation behaviour.This paper describes the investigation of gas transport through micro porous ceramic membranes consisting of several layers. The separation layer is made from TiO² with a nominal pore size diameter of 0.9 nm. Single gas permeation of helium, nitrogen, argon, methane, and carbon dioxide was measured in the temperature range of 293-443 K and in the pressure range of 1-10 MPa.Observation of the permeability of these membranes revealed that the transport of non?adsorbing gases under these conditions is governed by Knudsen diffusion and viscous flow.     

Lithological and pedological influences on the magnetic susceptibility of soil: their consideration in magnetic pollution mapping

Magnetic susceptibility measurements are widely used to map and monitor the heavy metal pollution of soils. However, the magnetic properties of soils are influenced significantly by the bedrock lithology and soil-forming processes. Therefore, a main challenge in the data interpretation is to filter out the anthropogenic pollution signal. In this study we address this problem by analysing susceptibility values, heavy metal concentrations, as well as pedological parameters in a large soil data set from the eastern segment of Austria, covering a wide range of different lithologies and soil types. The statistic assessment demonstrates an influence of lithology and soil type on the magnetic susceptibility signal. Therefore anomalies are defined in sub sets of different soil types separately. Three different methods were applied to detect susceptibility anomalies: the median absolute deviation method, the boxplot method, and the population modelling method. These methods evaluate topsoil data only and can therefore also be applied to field measurements of magnetic susceptibility. The results were compared to the conventional method of calculating the difference of topsoil and subsoil susceptibility. All three approaches identify the main anomalies in the study area and are successful in circumventing the problem of erroneous anomaly definition due to pedological processes. However, knowledge of the lithological background is still necessary for a meaningful interpretation and can only be substituted by a large amount of data. The tested methods lead to thresholds of different height and therefore act as filters of different strength for the definition of anomalies.