Delamination failures of Stellite hardfacing in power plants: a microstructural characterisation study

In recent years, several incidents of cracking and failures have been observed in Stellite (Stellite is a registered trademark of the Deloro-Stellite Corporation) hardfacing used in valves of modern high temperature combined cycle gas fired power plants. These hardfacing layers are applied as an overlay onto a steel substrate, such as CrMo steel (i.e. Grade 22, WC9) or creep strength enhanced ferritic steel (i.e. Grade 91, C12A). Cracking has been observed in valve components at the Stellite/steel interface and in the weld dilution zone formed between the steel and clad. Ultimately, disbonding or delamination of the weld hardfacing from the valve body occurs and has resulted in collateral damage to components in the plant (such as to the turbine) or valve failure. In this study, the microstructure formed near the Stellite/steel interface is investigated. Based on thermodynamic modelling, microstructure formed at these regions is hypothesised and a simple methodology is proposed to predict the occurrence of these failures.     

An Efficient and Scalable Quasi-Aggregate Signature Scheme Based on LFSR Sequences

Aggregate signatures can be a crucial building block for providing scalable authentication of a large number of users in several applications like building efficient certificate chains, authenticating distributed content management systems, and securing path vector routing protocols. Aggregate signatures aim to prevent resources (signature and storage elements, and computation) from growing linearly in the number of signers participating in a network protocol. In this paper, we present an efficient and scalable quasi-aggregate signature scheme, {rm CLFSR}- {rm QA}, based on third-order linear feedback shift register (cubic LFSR) sequences that can be instantiated using both XTR and GH public key cryptosystems. In the proposed {rm CLFSR}-{rm QA} construction, signers sign messages sequentially; however, the verfier need not know the order in which messages were signed. The proposed scheme offers constant length signatures, fast signing, aggregation, and verification operations at each node, and requires the least storage elements (public keys needed to verify the signature), compared to any other aggregate signature scheme. To the best of our knowledge, {rm CLFSR}- {rm QA} is the first aggregate signature scheme to be constructed using LFSR sequences. We believe that the {rm CLFSR}- {rm QA} signature scheme can be catalytic in improving the processing latency as well as reducing space requirements in building secure, large-scale distributed network protocols. We perform extensive theoretical analysis including correctness and security of {rm CLFSR}- {rm QA} and also present a performance (computation and communication costs, storage overhead) comparison of the proposed scheme with well-known traditional constructions.     

Quick and reliable estimation of BOD load of beverage industrial wastewater by developing BOD biosensor

An amperometric biosensor for determination of biochemical oxygen demand in wastewater has been developed to overcome the time consuming monitoring procedures. The performance and stability of the immobilized membrane have been investigated at 37 °C and pH 6.8. Immobilized microbial membranes maintain their stability and activity after intermittent use for 400 cycles when stored at 4 °C in sodium phosphate buffer pH 6.8. The response time of the BOD sensor was only 90 min, being independent of the concentration, and the lower detection limit was 1 mg/l. The obtained BOD values showed correlation with that of the conventional method for BOD determination (BOD5) with a deviation of ±10%. Moreover, the sensor exhibits good repeatability (3.39–4.45%) and reproducibility (1.85–2.25%). Software was added to upgrade this sensor and to make it a promising candidate for online monitoring.     

Influence of Undercooling and Nd4Ba2Cu2O10 Content on the Growth Rate of Large-Grain Bulk Nd-Ba-Cu-O Superconductor

The dependence of growth rate on isothermal undercooling and composition has been investigated for Nd-Ba-Cu-O single grains containing various amounts of nonsuperconducting Nd₄Ba₂Cu₂O₁₀ (Nd-422) phase inclusions and fabricated under a 1% O₂ in N₂ atmosphere using a top seeded melt growth technique. The growth rate along the crystallographic c -direction is observed to exceed that along the a / b direction at all undercooling temperatures and exhibits a maximum for a Nd-422 content of ∼10 mol%. The samples have been examined by optical microscopy and the results interpreted within an established planar solidification model.     

Standardization of investment casting process using modified binder hydrolysis

A full factorial 2³ matrix was designed to study the bending strength, permeability and hoop-stress of investment moulds. A novel method of ethyl-silicate hydrolysis; two-step hydrolysis, was used. The results indicate that the bending strength is directly proportional to the quantity of filler material in the slurry. Grain size of stucco material appears to exert the least effect on bending and hoop strength, whereas permeability increases slightly when coarser grain is used.     

Integrating Safety Critical Software System in Probabilistic Safety Assessment

In the recent times, computer-based systems are frequently used for protection and control of Nuclear Power Plants (NPPs). In the conventional Probabilistic Safety Assessment (PSA), the contribution from software in these computer-based systems was not given necessary attention. However, from operating experience, it has been found failures in such systems can also result in initiating events that have the potential for leading into Core Damage in the event of unavailability of the respective Engineered Safety Features. The impact of a typical computer-based system on PSA of Indian Nuclear Power Plant is demonstrated.     

Performance Prediction of an RCFB Incineration System

Incineration, in spite of being a costly option, is widely used for the treatment and disposal of solid, liquid, and gaseous wastes. Use of fluidized beds paved the way for less polluting incinerators. Circulating fluidized bed systems can burn low-heat-content watery wastes without (or with minimum) auxiliary fuel. Equations of heat transfer and heat balance for different zones of a recirculating fluidized bed (RCFB) incineration system are presented along with a computational procedure to predict the performance details of the system. The method presented is applied to compute the performance of an RCFB incineration system burning distillery spent wash. Results show that RCFB incinerators are capable of burning a spent wash of solids content considerably lower than 60%. The incineration units in operation at present concentrate spent wash to about 60% solids content in external evaporators for autogenous burning. This costly and difficult operation can be minimized by the use of RCFB for incineration.