Microstructure and fatigue properties of hydroformed aluminum alloys 6063 and 5754

This study investigated the microstructure and fatigue properties of hydroformed sections of the 5754 and 6063 aluminum alloys. The second-phase particles in 6063-T7 are identified as a mixture of Al₁₂Fe₃Si and Al₉Fe₂Si₂, with a slightly higher fraction of the former. The constituent particles in the 5754 alloy are Al₄Mn-type hexagonal compounds, where Mn is partially substituted by various other elements, resulting in Al₄(Fe,Mn,Si,Cr). The results show that despite its lower yield strength, the hydroformed 5754 alloy has higher ultimate tensile strength, ductility, and, more importantly, higher fatigue resistance than the 6063 material. Both crystallographic stage I and noncrystallographic stage II cracking are found in the 6063-T7 samples, but only stage II cracking is observed in the 5754 alloy. This implies that the low fatigue strength of 6063-T7 is related to its relatively large grain size, resulting in rapid stage I crack propagation. The higher fatigue lives of the 5754 alloy compared to the 6063 alloy in both the low- and high-cycle life regimes are due to the increased fatigue-crack-initiation and propagation resistance of the 5754 alloy and its probable cyclic strain-hardening behavior.     

Optimal and reinforced robustness designs of fuzzy variable structure tracking control for a piezoelectric actuator system

In this paper, a piezoelectric actuator (PEA) system is approximated by N subsystems, which are described by pulse transfer functions. The approximation error between the PEA system and the fuzzy linear pulse transfer function system is represented by additive nonlinear time-varying uncertainties in every subsystem. First, a dead-beat to the switching surface for every ideal subsystem is designed. It is called the "variable structure tracking control". The output disturbance of the ith subsystem is caused by the approximation error of fuzzy-model and the interaction dynamics resulting from other subsystems. In general, it is not small. Then, the H/sup /spl infin//-norm of the sensitivity function between the switching surface and the output disturbance is minimized. It is the "optimal robustness". Although the effect of the output disturbance is attenuated, a better performance can be reinforced by a switching control which is based on the Lyapunov redesign. This is the final step for the robustness design of control, which is "reinforced robustness". The stability of the overall system is verified by Lyapunov stability theory. Experimental work of a PEA system was carried out to confirm the validity of the proposed control.     

Axial vibrations of U-shaped bellows with elastically restrained end conditions

Previous work by Li et al. in the area of axial vibrations of bellows dealt with fixed end conditions. However, it is seen on several occasions that bellow ends are welded to a small pipe spool that has a lumped mass such as a valve or an instrument. Hence, the present paper aims at finding out the effect of elastically restrained ends on the axial natural frequencies. The analysis considers finite stiffness axial restraints on the bellows, i.e. solving the set of equations with non-homogeneous boundary conditions. Two bellow specimens are considered for comparison having the same dimensions as taken by Li in his analysis. The transcendental frequency equation deduced is accurate as the first, second and third mode frequencies computed are in close agreement to the ones obtained by Li.     

An order-specific clustering algorithm for the determination of representative demand curves

Data clustering consists of a group of procedures used to collect similar entries or data points within a set into clusters. No existing clustering technique considers entries sequentially in time. In some cases, it is desirable to generate clusters that represent a segment of a time-ordered data set. For these purposes, an order-specific clustering algorithm is proposed. The proposed algorithm employs representative load curves to describe the clusters it generates. The capabilities of the order-specific clustering algorithm are demonstrated on a case study using electricity demand data for the province of Ontario, Canada. Two different applications of the clustering algorithm on this data set are given to demonstrate the effect of error threshold values on the formation of clusters. An analysis of the error for each of these clustering applications is presented.     

Life cycle of hydroprocessing catalysts and total catalyst management

Hydroprocessing catalysts based on Ni, Co, Mo and W are used in various refinery processing applications where several deactivation mechanisms become of importance (coke formation, active phase sintering, metals deposition, poisoning) in the catalyst's life cycle. The life cycle of commercial hydroprocessing catalysts is very complex and includes the catalyst production, sulfidation, use, oxidative regeneration followed by re-sulfidation and reuse or, if reuse is not possible, recycling or disposal. To understand the changes in catalyst properties taking place during a life cycle, the catalyst quality in the different stages can be best monitored by using advanced analytical techniques. The catalyst's life cycle is further complicated by numerous technical, environmental and organizational issues involved. In principle, different companies can be involved in each of the life cycle steps. Leading catalyst manufacturers, together with specialized firms, offer refineries a total catalyst management concept, starting with the purchase of the fresh catalyst and ending with its final recycling or disposal. Total catalyst management includes a broad range of services, ensuring optimal timing during the change-out process, reliable, smooth and safe operations, minimal downtime and maximum catalyst and unit performance.     

Method to Characterize the Air Flow and Water Removal Characteristics During Vacuum Dewatering. Part II—Analysis and Characterization

This is part II of a study reported earlier on a method to characterize the air flow and water removal characteristics during vacuum dewatering. This article presents experimental data and analysis of results from the use of a cyclically actuated vacuum dewatering device for removing moisture from wetted porous materials such as paper with the intermittent application of vacuum and accompanying air flow though the material. Results presented include sheet moisture content as a function of residence time and hence water removal rate under a variety of process conditions. Also, experimental results on air flow through the wet porous structure and hence the role and importance of air flow during vacuum dewatering are presented. Vacuum dewatering process conditions include exit solids content between 11 and 20% solid under applied vacuum conditions of 13.5 to 67.7 kPa (4 to 20 in. Hg). Regression analysis indicated that the exit sheet moisture content exhibited a nonlinear relationship with residence time with exit solids reaching a plateau after a certain residence time. Final moisture content correlated linearly with the average overall flow rate of air through the paper sample and the basis weight of the material.     

SHS of shape memory CuZnAl alloys

Aiming at preparation of shape memory alloys (SMAs), we explored the SHS of Cu_{1 − x} Zn_{1 − y} Al_{1 − z} alloys (0.29 < x < 0.30, 0.74 < y < 0.75, and 0.83 < z < 0.96). The most pronounced shape memory effect was exhibited by the alloys of the following compositions (wt %): (1) Cu(70.6)Zn(25.4)Al(4.0), (2) Cu(70.1)Zn(25.9)Al(4.0), and (3) Cu(69.9)Zn(26.1)Al(4.0). The effect of process parameters on the synthesis of CuZnAl alloys was studied by XRD, optical microscopy, and scanning electron microscopy (SEM). The grain size of CuZnAl was found to depend on the relative amount of the primary CuZn and AlZn phases. Changes in the transformation temperature and heat of transformation are discussed in terms of ignition intensity and compaction. Mechanism of the process depends on the level of the temperature attained relative to the melting point of components. At the melting point of AlZn, the process is controlled by the solid-state diffusion of AlZn into a product layer. The ignition temperature for this system depends on the temperature of the austenite-martensite transformation in CuZnAl alloys. The composition and structure of the products was found to markedly depend on process parameters. The SHS technique has been successfully used to prepare a variety of SMAs.      

Influence of a lipid phase on steam jet agglomeration of maltodextrin powders

The contribution of an oil phase to the agglomeration mechanisms of food powders was evaluated. Maltodextrin (DE 10), palm oil stearin and two palm oil oleins (up to 25% dry mass) were used as food models. Granulation runs were carried out in a pilot plant steam jet agglomerator. The powders containing oleins were more cohesive than those with stearin and the presence of oil changed the agglomeration mechanisms. The size increase mechanism of pure maltodextrin powder was controlled by surface plasticization and agglomerates with suitable instant properties were obtained. Small amount of oil degenerated drastically the rate of dispersion in water of the powders and their agglomerates but the average size and the mechanical resistance of the agglomerates increased when the oil content of the powders increased. SEM micrographs of agglomerates indicated that higher lipid content in the powders produced compact granules, favoring sinkability but hindering their disintegration. Agglomeration enhanced considerably the flowability of the particles containing oil. The dispersion behavior of the powders with higher lipid content could be correlated with the Hausner Number. A pre-agglomeration step favored the blend of the more cohesive powders producing larger and more resistant agglomerates.     

Exit effect on hydrodynamics of the internal circulating fluidized bed riser

This is the first time an extensive investigation has been carried out regarding the effects of riser exit geometry on pressure drop and solid behaviour inside the Internal Circulating Fluidized Bed (ICFB) riser, using different riser exit geometries at several operating conditions.The Radioactive Particle-Tracking (RPT) technique was used for solid concentration measurements and solid residence time distribution at the exit zone. Experiments were conducted using Geldart B particles, in the gas superficial velocity range of 4 to 10 m/s. Axial solid hold-up, solid residence time distribution in the exit zone, and the reflux ratio factor k_m, (defined earlier by [E.H. Van der Meer, R.B. Thorpe, J.F. Davidson, Flow patterns in the square cross-section riser of a circulating fluidized bed and the effect of riser exit design, Chem. Eng. Sc. 55 (19) (2000) 4079-4099]), were the main criteria used to investigate the impact of gas-solid separator devices implemented at the ICFB riser exit.Solid residence time distribution results and axial solid hold-up profiles provided clear evidence that the separator device at the riser exit strongly influences the hydrodynamic structure of the ICFB riser. The V-shaped riser exit geometry was found to be the optimum of all the configurations studied.     

Integrated carbon nanotube field emission differential amplifier: Modeling and measurement of the common-mode rejection ratio

A novel integrated vacuum field emission (VFE) differential amplifier (diff-amp) utilizing carbon nanotube (CNT) emitters has been developed. A dual-mask microfabrication process was employed to achieve a VFE diff-amp by integrating identical CNT VFE transistors with built-in split gates and integrated anodes. The identical pair of triode amplifiers was well-matched in their device characteristics. The measured ac small-signal characteristics of the diff-amp showed a common-mode-rejection ratio (CMRR) of ~ 320 (~ 50 dB). The proposed analytical model of the CMRR was verified to be in good agreement with the experimental data. The successful implementation of the CNT diff-amp demonstrates a new way to achieve temperature and radiation tolerant VFE integrated microelectronics.