Preparation of Monodisperse ZrO2 by the Microwave Heating of Zirconyl Chloride Solutions

Based on the principle that the solubility of a salt decreases as the dielectric constant of the solvent decreases, zirconia powders were prepared by heating a zirconyl chloride solution with a 2-PrOH-water mixture as the solvent. The morphology, size, and size distribution of the resulting particles were highly sensitive to the heating method used on the starting solution. Particles formed under conventional heating methods were polydisperse, agglomerated spherical, or irregularly shaped because of inhomogeneous precipitation through the temperature gradient, the shear force induced by stirring, compositional nonuniformity, and the low heating rate. The present study demonstrated that microwaves provide an excellent means of heating uniformly and rapidly without stirring. The particles resulting from microwave treatment were monodisperse and spherical, with a mean diameter of 0.28 μm.     

Electrochemical cell current requirements for toxic organic waste destruction in Ce(IV)-mediated electrochemical oxidation process

The electrochemical cell for cerium oxidation and reactor for organic destruction are the most important operation units for the successful working mediated electrochemical oxidation (MEO) process. In this study, electrochemical cells with DSA electrodes of two types, single stack and double stack connected in series, were used. The performances towards the electrochemical generation of Ce(IV) in nitric acid media at 80 °C were studied. The current-voltage curves and cerium electrolysis kinetics showed the dependence on number of cell stacks needed to be connected in series for the destruction of a given quantity of organic pollutant. The presence of an optimum region for Ce(III) oxidation with a contribution of oxygen evolution, especially at low Ce(III) concentration (high conversion ratios), was found. The cells were applied for the Ce(IV) regeneration during the organic destruction. The cell and reactor processes were fitted in a simple model proposed and used to calculate the current needed in terms of Ce(III) oxidation rate and the number of cell stacks required for maintaining Ce(IV)/Ce(III) ratio at the same level during the organic destruction. This consideration was based on the kinetic model previously developed by us for the organic destruction in the MEO process.     

Synthesis and characterization of new functional poly(urethane‐imide) crosslinked networks

To synthesize new functional poly(urethane‐imide) crosslinked networks, soluble polyimide from 2,2′‐bis(3,4‐dicarboxyphenyl) hexafluoropropane dianhydride, 4,4′‐oxydianiline, and maleic anhydride and polyurethane prepolymer from polycaprolactone diol, tolylene 2,4‐diisocyanate and hydroxyl ethyl acrylate were prepared. Poly(urethane‐imide) thin films were finally prepared by the reaction between maleimide end‐capped soluble polyimide (PI) and acrylate end‐capped polyurethane (PU). The effect of polyurethane content on dielectric constant, residual stress, morphology, thermal property, and mechanical property was studied by FTIR, prism coupler, Thin Film Stress Analyzer (TFSA), XRD, TGA, DMTA, and Nano‐indentation. Dielectric constant of poly(urethane‐imide) thin films (2.39–2.45) was lower than that of pure polyimide (2.46). Especially, poly(urethane‐imide) thin films with 50% of PU showed lower dielectric constant than other poly(urethane‐imide) thin films did. Lower residual stress and slope in cooling curve were achieved in higher PU content. Compared to typical polyurethane, poly(urethane‐imide) thin films exhibited better thermal stability due to the presence of the imide groups. The glass transition temperature, modulus, and hardness decreased with increase in the flexible PU content even though elongation and thermal expansion coefficient increased. Finally, poly(urethane‐imide) thin films with low residual stress and dielectric constant, which are strongly affected by the morphological structure, chain mobility, and modulus, can be suggested to apply for electronic devices by variation of PU. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 113–123, 2006     

Morphology and mechanical properties of liquid crystalline copolyester and poly(ethylene 2,6-naphthalate) blends

Blends of poly(ethylene 2,6-naphthalate) (PEN) and a liquid crystalline copolyester (LCP), poly(benzoate-naphthoate), were prepared in a twin-screw extruder. Specimens for mechanical testing were prepared by injection molding. The morphology and mechanical properties were investigated by scanning electron microscopy (SEM) and an Instron tensile tester. SEM studies revealed that finely dispersed spherical domains of the liquid crystalline polymer (LCP) were formed in the PEN matrix, and the inclusions were deformed into fibrils from the spherical droplets with increasing LCP content. The morphology of the blends was found to be affected by their composition and a distinct skin-core morphology was found to develop in the injection molded samples of these blends. Mechanical properties were improved with increasing LCP content, and synergistic effects have been observed at 70 wt% LCP content whereas the elongation at break was found to be reduced drastically above 10 wt% of LCP content. This is a characteristic typical of chopped-fiber-filled composites. The improvement in mechanical properties is likely due to the reinforcement of the PEN matrix by the fibrous LCP phase as observed by scanning electron microscopy. The tensile and modulus mechanical behavior of the LCP/PEN blends was very similar to those of the polymeric composite, and the tensile strength and flexural modulus of the LCP/PEN 70/30 blend were two times the value of PEN homopolymer and exceeded those of pure LCP, suggesting LCP acts as a reinforcing agent in the blends.     

A numerical analysis of rate data for packed bed reactors in gas-solid reaction systems

A numerical solution of the pseudo-steady state governing equations on the basis of the Langmuir-Hinshelwood type rate equation was obtained by the approximate finite difference method in packed bed reactors for gas-solid reaction system. It was proved that the numerical method has good accuracy compared with the strict solution in the special case that the reaction rate can be represented by the first-order kinetics in terms of gaseous reactant and the effectiveness factor is unity druing the reaction. The numerical method is proposed to predict the transient of exit-gas compositions of a packed bed reactor used for gas-solid reaction systems. The exit-gas composition can be predicted from the conversion data of a single particle with varying reaction time. The present method can be easily applied to the systems involving adsorptive gaseous reactants and complex reaction behavior with structural changes of particles.     

Effect of adsorptive gaseous reactant on non-isothermal behavior for gas-solid reactions

The effect of adsorptive species on non-isothermal gas-solid reactions is studied on the basis of Langmuir-Hinshelwood kinetics. The concept of an effectiveness factor provides good information to ascertain the effect of adsorptive species and the transition of the rate controlling regime, in connection with the parameters, generally used in the analysis of non-isothermal behavior. For highly exothermic reactions, the effectiveness factor-Thiele modulus curves with multiple solutions are presented with respect to the modified adsorption equilibrium constant. The variations of the rate-controlling regime by the effect of adsorptive species are also discussed.     

A new characterization procedure for aqufous solutions with unknown composition

A new characterization procedure for aqueous solutions with unknown composition was proposed based on the binomial distribution of TOC (total organic carbon) fraction in terms of a characterizing variable, the Freundlich coefficient, k, so that the solution in question can be described by a finite number of pseudo.species identified with a certain k value. The validity and computational accuracy of this procedure has been demonstrated by characterizing three sets of experimental data chosen from different sources. Predictions based on this procedure yielded acceptable results that agreed closely with experimental data.     

Diffusional interference in liquid phase counter-adsorptions

A surface diffusion mocel with diffusional interference has been presented for the analysis of multicomponent adsorption of phenols by activated carbon. Surface diffusion coefficients for multicomponent adsorptions were estimated from the relationship between. the surface diffusion coefficient of each species and the surface coverage. The diffusional interference coefficients, W_ij, was determined from experimental counter-adsorption data. The numerical values of W_ij were in the range of 0.4–0.9, which show that the introduction of diffusional interference is necessary to analyze multicomponent counter-adsorptions properly. The proposed model successfully simulates the behaviour of phenols-activated carbon system in a batch adsorber.     

Effect of reactive diluents on properties of unsaturated polyester/montmorillonite nanocomposites

Unsaturated polyester (UP)/montmorillonite (MMT) nanocomposite was prepared by using hydroxypropylacrylate (HPA) as a reactive diluent instead of conventional styrene monomer and the effect of polarity of reactive diluent on properties of nanocomposite was investigated. X‐ray and mechanical test data indicated that mixing for an extended period of time is essential to enhance the physical properties of nanocomposites in the UP/Cloisite 6A system. This was attributed to the high polarity of HPA that may disturb the preintercalation of UP resin into the galleries of MMT. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 238–242, 2004     

A study on carbon coating to silicon and electrochemical characteristics of Si-C/Li cells

The aim of this paper is to study the electrochemical behavior of Si-C material synthesized by heating a mixture of silicon and polyvinylidene fluoride (PVDF) in the ratios of 5, 20, and 50 wt%. The particle size of the synthesized material was found to be increased with increase in the PVDF ratio. The coexistence of silicon with carbon was confirmed from the XRD analysis. A field emission scanning electron microscope (FESEM) study performed with the material proved the improvement in coating efficiency with increase in the PVDF ratio. Coin cells of the type 2025 were made by using the synthesized material, and the electrochemical properties were studied. An electrode was prepared by using the developed Si-C material. Si-C|Li cells were made with this electrode. A charge|discharge test was performed for 20 cycles at 0.1 C hour rate. Initial charge and discharge capacities of Si-C material derived from 20 wt% of PVDF was found to be 1,830 and 526 mAh|g, respectively. Initial charge/discharge characteristics of the electrode were analyzed. The level of reversible specific capacity was about 216mAh/g at Si-C material derived from 20 wt% of PVDF, initial intercalation efficiency (IIE), intercalation efficiency at initial charge/discharge, was 68%. Surface irreversible specific capacity was 31 mAh/g, and average specific resistance was 2.6 ohm * g.