Prediction model of surface residual stress within a machined surface by combining two orthogonal plane models

The variation of surface residual stress within a machined surface layer caused by face turning was studied. The size of the tool’s corner radius and the feed rate affect residual stress. A process model using the finite element method is proposed and the mechanical effects of the corner radius and feed rate on a machined surface were discussed. When a tool with a small corner radius is used, surface residual stress perpendicular to the cutting direction becomes compression stress. As well, surface residual stress changes from tension to compression as the feed rate decreases. The process model consists of an orthogonal cutting simulation and an indentation-like simulation of a corner radius into a work piece surface. The simulated results show quantitative agreement with the residual stress measured experimentally. The integrity of the machined surface will be controlled more efficiently if the cutting conditions during finishing are determined with the proper consideration of the surface generating process.     

An Advanced Oscillation Mixing Method for Improving the Cooling Uniformity in Quenching

In quenching, the cooling uniformity is most important to diminish distortion occurring on work pieces. As a trial to accomplish uniform cooling, therefore, there exist various mixing methods of a quenchant and the quenchant circulation with an external pump has so far been the well accepted mixing method. However, this study proposes an advanced oscillation mixing method that can improve more the cooling uniformity in quenching. The proposed method includes a stirrer in oscillating motion, so that the simultaneous oscillating and mixing movements of the stirrer are considered to provide efecfively the uniform cooling characteristics for the quenchant. In comparison with the case of the circulation pump mixing, the investigation using the oscillation mixing method has demonstrated the following two experimental facts:(1) the short vapor blanket stage caused by the quick breakage of the oil vapor blanket and (2) the reduced variation of the quenching distortion.     

A new refining process for iron oxide using iron ore and its application to hard ferrites

Kawasaki Steel Corporation and Kawatetsu Mining Co., Ltd. have developed a new refining process to extract iron oxide from iron ore to meet the increase in demand for iron oxide for high- grade hard ferrites. This article discusses the quality of iron oxides and the characteristics of the hard ferrite magnets produced from them.     

Measurement of self-diffusion coefficients in Li ionic conductors by using the short-lived radiotracer of 8Li

For the effective use of short-lived radioactive beams, soon to be available at the Tokai Radioactive Ion Accelerator Complex, the authors have developed a radiotracer method for diffusion studies in solids. The experimental test was performed by the measurement of the diffusion coefficients of Li in a sample of the compound βLiAl using an α-emitting radiotracer of ⁸Li (T_1/2=0.84 s). It was found that the time-dependent yields of the α particles from the diffusing ⁸Li that was initially implanted in the sample could be used as a measure of the diffusivity of the tracer in a nondestructive way. The method was applied to measure the self-diffusion coefficients of Li in βLiGa, and for investigating how the Li diffusion in the Li ionic conductors is affected by the concentration of atomic defects (i.e., the existence of the atomic vacancies of Li and the defects in Ga sites that are replaced by Li).     

Chain-reaction solution update in MOEA/D and its effects on multi- and many-objective optimization

MOEA/D is one of the promising evolutionary algorithms for multi- and many-objective optimization. To improve the search performance of MOEA/D, this work focuses on the solution update method in the conventional MOEA/D and proposes its alternative, the chain-reaction solution update. The proposed method is designed to maintain and improve the variable (genetic) diversity in the population by avoiding duplication of solutions in the population. In addition, the proposed method determines the order of existing solutions to be updated depending on the location of each offspring in the objective space. Furthermore, when an existing solution in the population is replaced by a new offspring, the proposed method tries to reutilize the existing solution for other search directions by recursively performing the proposed chain-reaction update procedure. This work uses discrete knapsack and continuous WFG4 problems with 2–8 objectives. Experimental results using knapsack problems show the proposed chain-reaction update contributes to improving the search performance of MOEA/D by enhancing the diversity of solutions in the objective space. In addition, experimental results using WFG4 problems show that the search performance of MOEA/D can be further improved using the proposed method.     

Set-based particle swarm optimization with status memory for knapsack problem

Set-based particle swarm optimization (S-PSO) operates on discrete space. S-PSO can solve combinatorial optimization problem with high quality and is successful to apply to the large-scale problem. In S-PSO, a velocity is a set with possibility and a position is a candidate solution. In this paper, we present a novel algorithm of set-based particle swarm optimization with status memory (S-PSOSM) to decide the position based on the previous position for solving knapsack problem. Some operators are redefined for S-PSOSM. S-PSOSM is a simple algorithm because the state of probability reduces. In addition, the weight of S-PSOSM is discussed. S-PSOSM shows high qualities in experimental results.     

Reliability and mechanical durability tests of flexible OLED with ALD coating

To improve the reliability and mechanical durability of a flexible organic light‐emitting diode display, the entire flexible display is coated with an aluminum oxide film by atomic layer deposition (ALD). Because the step coverage of ALD is excellent, the AlO_x film was deposited not only on the front and back surfaces but also on the side surfaces of the display. A high‐temperature and high‐humidity preservation test, repetitive bending tests, and a pencil hardness test were conducted on the flexible display with ALD‐AlO_x coating. The display survived 500 h of a 65°C, 95% preservation test, endured a 100,000‐time repetitive bending test with a curvature radius of 4 mm, and was found to have a pencil hardness of 4H.