A performance evaluation of disassembly systems with reverse blocking

For sustainable manufacturing, manufacturers should construct and design inverse manufacturing systems consisting of assembly and disassembly systems. The sorting process in the disassembly system is the first process of the whole inverse manufacturing system. Therefore, it can become a bottleneck and decrease the productivity of the whole inverse manufacturing systems.This study focuses on a disassembly system with reverse blocking in a sorting process [Yamada, T., & Matsui, M. (2003). Disassembly production systems and its design issues. Reprints of Japan Industrial Management Association, Spring meeting, Chofu, Japan, May, 144–145 (in Japanese)]. It generalizes the queuing model and discusses the performance of the disassembly system by mathematical and numerical analysis. First, the sorting process with reverse blocking is generally modeled as a queuing system. Next, the stationary state equations of the system are formulated, and the objective function is set as the throughput. Finally, the system performance is discussed by mathematical and numerical analysis in cases of a different number of stations and buffers, and also an example of the system design is shown and discussed in view of the busy rate, blocking probability and throughput.     

Development of the Water Cooled Ceramic Breeder Test Blanket Module in Japan

The development of a Water Cooled Ceramic Breeder (WCCB) Test Blanket Module (TBM) is being performed as one of the most important steps toward DEMO blanket in Japan. For the TBM testing and evaluation toward DEMO blanket, the module fabrication technology development by a candidate structural material, reduced activation martensitic/ferritic steel, F82H, is one of the most critical items from the viewpoint of realization of TBM testing in ITER. In Japan, fabrication of a real scale first wall, side walls, a breeder pebble bed box and assembling of the first wall and side walls have succeeded. Recently, the real scale partial mockup of the back wall was fabricated. The fabrication procedure of the back wall, whose thickness is up to 90 mm, was confirmed toward the fabrication of the real scale back wall by F82H. Important key technologies are almost clarified for the fabrication of the real scale TBM module mockup. From the view point of testing and evaluation, development of the technology of the blanket tritium recovery, development of advanced breeder and multiplier pebbles and the development of the blanket neutronics measurement technology are also performed. Also, tritium production and recovery test using D-T neutron in the Fusion Neutronics Source (FNS) facility has been started as the verification test of tritium production performance. This paper overviews the recent achievements of the development of the WCCB TBM in Japan.     

Three-dimensional scanner of a pipe with tilt detection

The 3D quantitative measurement system for a sewer pipe is introduced. Two parallel lasers are rotated by the motor and draw the two annular streaks on the inside surface of the pipe. The circular laser streaks are recorded by the CCD camera. The measurement of the cross-section is established by analyzing the recorded streaks. The tilt of the robot against the axis of the pipe is detected by the deviation between two parallel lasers. It enables us to measure the vertical cross section of the pipe regardless the tilt of the system to the pipe. Experimental result shows the feasibility of the system. This work was presented in part at the 13th International Symposium on Artificial Life and Robotics, Oita, Japan, January 31–February 2, 2008     

Sub-millimeter-long carbon nanotubes repeatedly grown on and separated from ceramic beads in a single fluidized bed reactor

A semi-continuous fluidized-bed process is reported which rapidly converts acetylene into carbon nanotubes (CNTs). Catalysts are first immobilized on ceramic beads and CNTs are then grown on the beads and then separated from them in a repetitive process accomplished within a single reactor simply by switching gases at a fixed temperature. CNTs of 6–10 nm diameter, three walls on average, 0.4 mm length and 99 wt.% purity were synthesized at an yield of over 70% in a reactor residence time shorter than 0.3 s. The easy and efficient production of such CNTs with in situ separation from the catalysts may accelerate the development of CNT-based nanotechnology industries.     

A reinforcement learning with switching controllers for a continuous action space

Reinforcement learning (RL) attracts much attention as a technique for realizing computational intelligence such as adaptive and autonomous decentralized systems. In general, however, it is not easy to put RL to practical use. This difficulty includes the problem of designing a suitable action space for an agent, i.e., satisfying two requirements in trade-off: (i) to keep the characteristics (or structure) of an original search space as much as possible in order to seek strategies that lie close to the optimal, and (ii) to reduce the search space as much as possible in order to expedite the learning process. In order to design a suitable action space adaptively, in this article, we propose a RL model with switching controllers based on Q-learning and an actor-critic to mimic the process of an infant’s motor development in which gross motor skills develop before fine motor skills. Then a method for switching controllers is constructed by introducing and referring to the “entropy.” Further, through computational experiments by using a path-planning problem with continuous action space, the validity and potential of the proposed method have been confirmed.     

新一代超小型DIP-IPM

为了满足空调、洗衣机、冰箱等白色家电对高效、高性能的需要,三菱电机开发了新一代超小型第四代(Ver.4)双列直插封装的智能功率模块(Dual-In-linePackageIntelligentPowerModule,简称DIP-IPM)。本文首先分析了第四代超小型DIP-IPM内部电路的构成和功能,然后详细介绍了第四代DIP-IPM生产过程中的关键技术,包括无铅化、高热传导性绝缘片、chip-to-chip导线直接连接以及ASIC技术,最后与第三代(Ver.3)DIP-IPM进行了比较。     

An FPGA implementation of hard‐wired sequence control system based on PLC software

Although a programmable logic controller (PLC) has been widely adopted for the sequence control of industrial machinery, its performance does not always satisfy the recent requirements in large and highly responsive systems. With the state‐of‐the‐art field programmable gate array (FPGA) technology, it is possible to implement a control program with hard‐wired logic for higher response and reduced implementation cost/space. This approach is also worthwhile for transmigration of legacy PLC software into forthcoming FPGA‐based control hardware. This study presents a systematic method to implement a hard‐wired sequence control from PLC software. PLC instructions are converted into VHDL codes, and then implemented as logic circuit with various peripheral functions. Productive PLC programs were examined with Mitsubishi Electric FX2N PLC and Altera Stratix II FPGA, and were shown to fit into a common FPGA chip. A straightforward Sequential design was estimated to be 184 times faster than PLC, while a performance‐oriented Flat design was estimated to be 44 times faster than Sequential design (i.e., 8050 times faster than PLC). A practical perfect layer winder system was actually built and successfully operated with our FPGA control board, whose logic design was implemented with our tools. © 2011 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Application of step‐response test for evaluation of uncertainty of standard measuring system for lightning‐impulse high voltage

In evaluating the uncertainty of the standard measuring system for lightning‐impulse high voltages, which is composed of a standard voltage divider, a digital recorder, and calibrators, step‐response tests of the standard voltage divider may be useful. In this paper, a convolution algorithm is employed to calculate the output impulse voltage waveforms from measured step‐response waveforms. The uncertainties of peak‐value measurement due to the influence of the nominal epoch, uncertainty of the peak‐value measurement due to dispersion of the AC scale factor, and uncertainty of the virtual front‐time measurement due to long‐term stability are evaluated. Furthermore, the error of the virtual front time of the output waveforms is discussed. The front part of the step‐response waveform, t≤ T₃₀%, does not influence the error of the virtual front time. Therefore, for the standard voltage divider, the step‐response parameters, that is, the experimental response time, partial response time, settling time, and overshoot, have almost nothing to do with the error of the virtual front time. © 2012 Wiley Periodicals, Inc. Electr Eng Jpn, 180(2): 24–32, 2012; Published online in Wiley Online Library ( wileyonlinelibrary.com ). DOI 10.1002/eej.21279     

Links between Immune Cells from the Periphery and the Brain in the Pathogenesis of Epilepsy: A Narrative Review

Accumulating evidence has demonstrated that the pathogenesis of epilepsy is linked to neuroinflammation and cerebrovascular dysfunction. Peripheral immune cell invasion into the brain, along with these responses, is implicitly involved in epilepsy. This review explored the current literature on the association between the peripheral and central nervous systems in the pathogenesis of epilepsy, and highlights novel research directions for therapeutic interventions targeting these reactions. Previous experimental and human studies have demonstrated the activation of the innate and adaptive immune responses in the brain. The time required for monocytes (responsible for innate immunity) and T cells (involved in acquired immunity) to invade the central nervous system after a seizure varies. Moreover, the time between the leakage associated with blood–brain barrier (BBB) failure and the infiltration of these cells varies. This suggests that cell infiltration is not merely a secondary disruptive event associated with BBB failure, but also a non-disruptive event facilitated by various mediators produced by the neurovascular unit consisting of neurons, perivascular astrocytes, microglia, pericytes, and endothelial cells. Moreover, genetic manipulation has enabled the differentiation between peripheral monocytes and resident microglia, which was previously considered difficult. Thus, the evidence suggests that peripheral monocytes may contribute to the pathogenesis of seizures.     

Sieving of aerosol particles with metal screens

Metal screens with uniform micrometer-sized opening were employed to sieve aerosol particles by suppressing the adhesion of particles smaller than the openings. The collection efficiencies of monodispersed polystyrene latex (PSL) particles were experimentally determined using the metal screens with 1.2, 1.8, 2.5, and 4.2 μm openings at various filtration velocities. The particles smaller than the mesh opening adhered on the metal screen at a low filtration velocity, but the bounce-off of particles on the mesh surface suppressed the adhesion at a high velocity. As a result, we found that the adhesion of PSL particles larger than 0.3 μm mostly suppressed at a filtration velocity higher than 10 m s^?1 and therefore we can sieve aerosol particles according to the opening size of metal screens. We also found that the particle number concentration could be determined by measuring the increase in pressure drop since the clogging of metal screen openings takes place by the individual particles.

© 2016 American Association for Aerosol Research