CPFD flow pattern simulation in downer reactors

This study contributes with a computational fluid dynamic simulation based on the numerical solution of continuity and momentum balance equations in a three‐dimensional (3‐D) framework. The proposed down flow gas–solid suspension model includes a unit configuration and C_D drag coefficients recommended for these units. Computational particle fluid dynamics (CPFD) calculations using suitable boundary conditions and a Barracuda (version: 14.5.2) software allow predicting local solid densification and asymmetric “wavy flows.” In addition, this model forecasts for the conditions of this study higher particle velocity than gas velocity, once the flow reaches 1 m from the gas injector. These findings are accompanied with observations about the intrinsic rotational character of the flow. CPFD numerical 3‐D calculations show that both gas and particle velocities involve the following: (a) an axial velocity component, (b) a radial velocity component (about 5% of axial velocity component), and (c) an angular velocity component. The calculated velocity components and the rotational flow pattern are established for a wide range of solid flux/gas flux ratios. © 2012 American Institute of Chemical Engineers AIChE J, 59: 1635–1647, 2013     

Effect of operating conditions in removal of arsenic from water by nanofiltration membrane

The removal of arsenic from synthetic waters and surface water by nanofiltration (NF) membrane was investigated. In synthetic solutions, arsenic rejection experiments included variation of arsenic retentate concentration, transmembrane pressure, crossflow velocity and temperature. Arsenic rejection increased with arsenic retentate concentration. Arsenic was removed 93-99% from synthetic feed waters containing between 100 and 382 μg/L as V, resulting in permeate arsenic concentrations of about 5 μg/L. Under studied conditions, arsenic rejection was independent of transmembrane pressure, crossflow velocity and temperature. In surface water, the mean rejection of As V was 95% while the rejection of sulfate was 97%. The co-occurrence of dissolved inorganics does not significantly influence arsenic rejection. The mean concentration of As in collected permeated was 8 μg/L. The mean rejection of TDS, total hardness and conductivity were 75, 88 and 75% respectively.     

A review of the statistical turbulence theory required extending the population balance closure models to the entire spectrum of turbulence

The models for fluid particle breakage and coalescence due to turbulence are generally limited to the inertial subrange of isotropic turbulence and infinite Reynolds numbers. A rigorous procedure for extending the fluid particle breakage and coalescence closures to the entire spectrum of isotropic turbulence and for a wider range of Reynolds numbers can be established based on statistical turbulence theory. The modeling procedure consists of a three‐dimensional (3‐D) literature model energy spectrum for the dissipation, inertial, and energy containing subranges of isotropic turbulence, and an exact literature integral relation for determining the second‐order longitudinal structure function from the 3‐D energy spectrum. A review of the requisite statistical turbulence theory and the use of the model energy spectrum is provided, because the necessary details are not easily accessible in the chemical engineering literature and misconceptions are found in the publications of the previous modeling attempts. © 2016 American Institute of Chemical Engineers AIChE J, 62: 1795–1820, 2016     

Regioselective analysis of the fatty acid composition of triacylglycerols with conventional high-performance liquid chromatography

A new method for regioselective analysis of triacyglycerols via conventional high-performance liquid chromatography (HPLC) has been developed. The method is simple and avoids the time-consuming purification processes normally characteristics of regioselective analyses. The procedure utilizes an sn-1,3-specific lipase from Rhizopus arrhizus to deacylate the fatty acid residues located at the sn-1 and sn-3 positions of triacylglycerols. The fatty acid residues esterified at the sn-2 position are determined by subtraction of the results of the sn-1,3 analysis from an overall composition analysis based on complete saponification of the original sample. The fatty acid mixtures are converted to p-bromophenacyl esters and analyzed using conventional HPLC techniques. The analytical procedure has been verified using a standard structured triacylglycerol. The analytical results for three edible vegetable oils are compared with those obtained via the method proposed by P.J. Williams and co-workers.     

Alumina–Aluminide Alloys (3A) Technology: I, Model Development

The general reaction behavior of the 3A process under the thermal explosion mode of synthesis has been investigated via a continuum model. The continuum model uses mass and energy balances to predict temperature difference ( T _s,avg− T _f) curves, as well as profile curves of the reactant conversions and sample temperature. In particular, the effect of the dimensionless parameters associated with the rate of local heat generation (β, the thermicity factor), the activation energy (γ, the Arrhenius number), the rate of heat redistribution (α, the modified thermal diffusivity), the rate of heat transfer by convection (Bi, the Biot number or convective heat transfer parameter), and the rate of heat transfer by radiation (Ω, the radiative heat transfer parameter) were investigated. Conditions to control the reaction process, which should produce high-density final products, were determined. It was found that the overall maximum temperature may be reduced for high γ, low β, high α, and high Bi and Ω. In terms of processing conditions, this may be obtained by reducing the initial reactant concentrations, optimizing the particle size, using small sample sizes and high compaction pressure, and increasing the heat loss by using a high thermal conductivity inert gas.     

Kinetic modeling of catalytic conversion of methylcyclohexane over USY zeolites: Adsorption and reaction phenomena

Catalytic conversion of cycloparaffins is a complex process involving competing reaction steps. To understand this process, FCC experiments using methylcyclohexane (MCH) on USY zeolite catalysts were carried out in the mini‐fluidized CREC riser simulator. Runs were developed under relevant FCC process conditions in terms of partial pressures of MCH, temperatures (450–550°C), contact times (3–7 s), catalyst‐oil mass ratios (5), and using fluidized catalysts. MCH overall conversions ranged between 4 to 16 wt %, with slightly higher conversions obtained using the larger zeolite crystallites. Moreover, it was found that MCH undergoes ring opening, protolytic cracking, isomerization, hydrogen transfer and transalkylation. A heterogeneous kinetic model for MCH conversion including thermal effects, adsorption and intrinsic catalytic reaction phenomena was established. Adsorption and kinetic parameters were determined, including the heat of adsorption (?40 kJ/mol), as well as thermal and primary catalytic intrinsic activation energies, which were in the range of 43–69 kJ/mol, and 50–74 kJ/mol, respectively. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Analysis of flow in rotating packed beds via CFD simulations—Dry pressure drop and gas flow maldistribution

Three-dimensional unsteady-state turbulent rotating single-phase flows were simulated in rotating packed beds (RPB) and were validated using overall dry pressure drop measurements for three RPB designs [Liu, H.-S., Lin, C.-C., Wu, S.-C., Hsu, H.-W., 1996. Characteristics of a rotating packed bed. Industrial and Engineering Chemistry Research 35, 3590-3596; Sandilya, P., Rao, D.P., Sharma, A., Biswas, G., 2001b. Gas-phase mass transfer in a centrifugal contactor. Industrial and Engineering Chemistry Research 40, 384-392; Zheng, C., Guo, K., Feng, Y.D., Yung, C., 2000. Pressure drop of centripetal gas flow through rotating bed. Industrial and Engineering Chemistry Research 39, 829-834]. Analysis of the radial and tangential velocities highlighted the impact of gas feed entrance effects on the peripheral gas maldistribution in the rotating packing module. Recommendations were formulated for an optimum design with the aim to reduce gas flow maldistribution in RPBs. Breakdown of the overall pressure drop in its modular components for the housing, the rotating packing module, the free inner rotational zone, and the gas disengagement showed that the dissipation in the rotating packing could be a minor contributor to the overall pressure drop which may be undesirable in terms of RPB mass transfer and reaction efficiencies. Analysis of the simulated pressure drops allowed development of CFD-based Ergun-type semi-empirical relationships in which the gas-slip and radial acceleration effects, the laminar and inertial drag effects, and the centrifugal effect were aggregated additively to recompose the pressure drops in the rotating packing module.     

Co–ZSM-5 catalysts in the decomposition of N2O and the SCR of NO with CH4: Influence of preparation method and cobalt loading

Co–ZSM-5 prepared via different methods with Co/Al ratios ranging from 0.03 to 0.83 are investigated in both the direct N₂O decomposition and the selective catalytic reduction (SCR) of NO with CH₄. UV–vis and H₂-TPR are used to get an insight in the active species in these reactions. It is observed that in catalysts with low Co loadings (Co/Al < 0.3) Co is predominantly present as mono-atomic Co species, located at ion exchange positions in ZSM-5. Higher Co loadings result in the formation of different kinds of Co-oxides, which constitute the majority of species in the over-exchanged catalysts (Co/Al > 0.5). The mono-atomic species show the highest activity in the direct decomposition of N₂O, whereas the oxidic Co species do not seem to contribute much to the overall decomposition. In the SCR, the Co-oxide species catalyze the combustion of CH₄ whereas the selectivity towards NO reduction is much increased at low Co loadings. Therefore, over-exchange of Co–ZSM-5 does not seem to be favorable for both the direct N₂O decomposition and the SCR of NO with CH₄. Co/Al ratios <0.3 give the best results both in terms of conversion and activity per Co atom in both reactions.