Numerical life prediction method for fatigue failure of rubber-like material under repeated loading condition

Predicting fatigue life by numerical methods was almost impossible in the field of rubber materials. One of the reasons is that there is not obvious fracture criteria caused by non-standardization of material and excessively various way of mixing process. But, tearing energy as fracture factor can be applied to a rubber-like material regardless of different types of fillers, relative to other fracture factors and the crack growth process of rubber could be considered as the whole fatigue failure process by the existence of potential defects in industrial rubber components. This characteristic of fatigue failure could make it possible to predict the fatigue life of rubber components in theoretical way. FESEM photographs of the surface of industrial rubber components were analyzed for verifying the existence and distribution of potential defects. For the prediction of fatigue life, theoretical way of evaluating tearing energy for the general shape of test-piece was proposed. Also, algebraic expression for the prediction of fatigue life was derived from the rough cut growth rate equation and verified by comparing with experimental fatigue lives of dumbbell fatigue specimen in various loading condition.     

Numerical analysis of welding residual stress using heat source models for the multi-pass weldment

Numerical prediction of welding-induced residual stresses using the finite element method has been a common practice in the development or refinement of welded product designs. Various researchers have studied several thermal models associated with the welding process. Among these thermal models, ramp heat input and double-ellipsoid moving source have been investigated. These heat-source models predict the temperature fields and history with or without accuracy. However, these models can predict the thermal characteristics of the welding process that influence the formation of the inherent plastic strains, which ultimately determines the final state of residual stresses in the weldment. The magnitude and distribution of residual stresses are compared. Although the two models predict similar magnitude of the longitudinal stress, the double-ellipsoid moving source model predicts wider tensile stress zones than the other one. And, both the ramp heating and moving source models predict the stress results in reasonable agreement with the experimental data.     

In Vitro hydrodynamic evaluation of prosthetic polymer heart valves in steady flow

Hydrodynamic comparison of two polymer valves with two mechanical valves is presented. The valves were perfused in a steady flow system, and comparisons between the valves were made on the transvalvular pressure distribution and drop, opening area, and leakage volume. Particular emphasis was placed on a slit-type bileaflet polymer valve which was newly designed and fabricated in our research group. The results showed that the functional characteristics of a slit-type bileaflet polymer valve compared favorably with that of mechanical valves. This valve may be a viable and inexpensive alternative, especially for short-term use in TAH or VAD systems.     

Development of an expert system for cold forging of axisymmetric product

This paper deals with an automated computer-aided process planning and die design system by which the designer can determine operation sequences even if they have little experience in process planning and die design for axisymmetric products. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of four main modules. The process planning and the die design modules consider several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available multi-former, and the availability of standard parts. They can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution on the level of the required forming loads by controlling the forming ratios. In the die design module optimal design technique and the horizontal split of the die insert were investigated for determining appropriate dimensions of components of the multi-former die set. It is suggested that the proposed method can be beneficial for improving the tool life of the die set in practice.     

Tool path generation for machining free-form pockets using Voronoi diagrams

Voronoi diagrams for closed shapes have many practical applications, ranging from numerical control machining to mesh generation. Curve offsetting based on Voronoi diagrams avoids the topological problems encountered in the traditional offsetting algorithms. In this paper, we propose a procedure using Voronoi diagram-based tool-path generation for machining pockets with free-form boundaries. A pocket can be bounded by 2D free-form curve elements that are differentiable twice. The procedure consists of three steps:

On-machine measurement using a noncontact sensor based on a CAD model

Once a machining process is finished, an inspection process is carried out to check whether the part is within dimensional tolerances. A coordinate measuring machine (CMM) is a general metrological device for assessment of dimensions on the shop floor. It cannot be ignored, however, that CMM measurements require significant resources in operating time and cost, which has led to many studies into on-machine measurement (OMM) systems. This study aims to develop an OMM system with a noncontacting laser displacement sensing apparatus and a computer-aided design (CAD) model for ease of operation, improved operating speed, and free form profiling. The system is composed of two software modules, one for sensor alignment with the machine tool and the other for measurement based on CAD/CAM (computer-aided machining). Consequently, the system was verified on the shop floor at a numerical control (NC) machining center.     

Incomplete two-manifold mesh-based tool path generation

This paper presents a new paradigm for three-axis tool path generation based on an incomplete two-manifold mesh model; namely, an inexact polyhedron. When geometric data is transferred from one system to another system and tessellated for tool path generation, the model does not have any topological data between meshes and facets. In contrast to the existing polyhedral machining approach, the proposed method generates tool paths from an incomplete two-manifold mesh model. In order to generate gouge-free tool paths, cutter-location meshes (CL-meshes) are generated by offsetting boundary edges, boundary vertices, and facets. The CL-meshes are sliced by machining planes and the calculated intersections are sorted, trimmed, and linked. The grid method is used to reduce the computing time when range searching problems arise. The method is fully implemented and verified by machining an incomplete two-manifold mesh model.     

Shear horizontal wave transduction in plates by magnetostrictive gratings

Shear horizontal waves are very useful in nondestructive evaluation applications because of their non-dispersive property. The objective of this research is to investigate frequency-tuned shear horizontal wave transduction in plates by using magnetostrictive nickel gratings. Since wireless energy conversion between magnetic energy and acoustic energy in magnetostrictive material can take place, the generation and measurement of waves by the magnetostrictive principle have recently received much attention. In this work, a grating-type magnetostrictive transducer was considered for SH wave transduction; waves can be effectively tuned at desired frequencies by changing grating size and distance. The present experiments showed that the bias field strength and grating width should be selected appropriately to avoid generating unwanted wave modes such as the S0-Lamb wave modes. It is also confirmed from experiments that the grating distance controls the center (or tuning) frequency of the grating transducer.     

Analysis of a planar 3 degree-of-freedom adjustable compliance mechanism

In this work, a planar three degree-of-freedom parallel mechanism as another type of assembly device which utilizes joint compliances is proposed. In order to generate the desired operational compliance characteristics at RCC point, these joint compliances can be adjusted either by properly replacing the joint compliances or by actively controlling stiffness at joints. The operational compliance matrix for this mechanism is obtained explicitly by symbolic manipulation, and its operational compliance characteristics are examined. It is found that the RCC point exists at the center of the workspace when the mechanism maintains symmetric configurations. Compliance characteristics and its sensitivity of this mechanism are analyzed with respect to the magnitude of the diagonal compliance components and two different matrix norms by measuring compliance sensitivity. It is expected that the analysis results provide the designer with a helpful information to determine a set of optimal parameters of this RCC mechanism.     

Hybrid approach to distribution planning reflecting a stochastic supply chain

Today’s business environment is experiencing as a period of expansion and the globalization. Therefore, a distribution plan with low cost and high customer satisfaction in supply chain management (SCM) has been widely investigated. The purpose of this study is to establish optimal distribution planning in the supply chain. In this paper, a hybrid approach involving a genetic algorithm (GA) and simulation is presented to solve this problem. The GA is employed in order to quickly generate feasible distribution sequences. Considering uncertain factors such as queuing, breakdowns and repairing time in the supply chain, the simulation is used to minimize completion time for the distribution plan. The computational results for an example of a simple supply chain are given and discussed to validate the proposed approach. We obtained a more realistic distribution plan with optimal completion time by performing the iterative hybrid GA simulation procedure which reflects the stochastic nature of supply chains.