Study of the refractory used in a submerged arc furnace in the copper-making industry

A cost driver in the copper-making industry is the periodical relining of the furnaces because of wear. This paper presents thermochemical calculations (using the FactSage^™ database) focused on the evaluation of the slag-refractory chemical interaction in a submerged arc furnace (SAF) used for slag-cleaning operations. This evaluation was made under different conditions: slag-refractory volume ratio, oxygen partial pressure, and different types of slag. The new phases formed as a consequence of the slag-refractory chemical interaction were identified and quantified. To support the theoretical calculations based on thermochemistry, a postmortem study was carried out on a SAF used at the Atlantic Copper Smelter (Spain) after a 6-year campaign (4.5 mill. t. slag processed). Refractory samples were taken from different locations on the wall and analyzed using a scanning electron microscope equipped with an Energy Dispersive Spectroscopy system.     

Continuous-Flow UV Liquid Food Pasteurization: Engineering Aspects

Ultraviolet (UV)-C treatments are a promising technology for liquid food pasteurization as an alternative to heat treatments. However, the design of efficient UV reactors to reduce pertinent microorganisms and comply with current food safety goals is still an engineering challenge due to the low penetration depth of UV light in liquid foods with high UV absorbance and suspended particles, and the variations in the residence time of the product in the UV reactors. This review focuses on physical aspects of UV radiation related to the essential product and processing parameters for the design of UV reactors. The UV equipment available for liquid food processing is described and the main drawbacks and advantages are discussed.     

Tannase activity by lactic acid bacteria isolated from grape must and wine

We examined a range of oenological lactic acid bacteria species and reference strains for their potential to degrade tannins. Bacterial tannase activity was checked by a spectrophotometric and a visual reading method. None of the strains belonging to the oenological species of the genus Lactobacillus, Leuconostoc, Oenococcus or Pediococcus were tannase producers, with the exception of Lactobacillus plantarum. All the L. plantarum strains analyzed were positive for tannase activity and their identities were reconfirmed by L. plantarum PCR-specific assay or by sequencing the 16S rDNA. Tannase activity could be considered an important criterion for the selection of malolactic starter cultures since it might confer advantages in the winemaking process by reducing astringency and haze in wine.     

A tribute to professor Roger Sargent: Intellectual leader of process systems engineering

This article and this issue of the AIChE Journal, is a tribute to Professor Roger Sargent who, as pioneer and intellectual leader of process systems engineering, has had a profound impact on the discipline of chemical engineering. Spanning more than five decades, his work has provided a strong mathematical foundation to process systems engineering through the development of sophisticated mathematical and computational tools for the simulation, design, control, operation and optimization of chemical processes. In this article we first give a brief overview of his career that included several leadership positions and the establishment of the Centre for Process Systems Engineering (CPSE) at Imperial College London. We next review his research contributions in the areas of process modeling, differential algebraic systems, process dynamics and control, nonlinear optimization and optimal control, design under uncertainty, and process scheduling. We highlight the tremendous impact that he has had through his students, students' students, and his entire academic family tree, which at present contains over 2000 names, probably one of the largest among the academic leaders of chemical engineering. Finally, we provide a brief overview of him as a modest and charming individual with a wonderful sense of humor. He is without doubt a true intellectual giant who has helped to expand the scope of chemical engineering by providing a strong systems component to it, and by establishing strong multidisciplinary links with other fields. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2951–2958, 2016     

Optimal design of water pipeline networks for the development of shale gas resources

One of the major concerns in shale gas production is water management. Millions of gallons of water are injected to fracture each well and a significant amount returns to the surface as flowback. Operators are increasingly reusing flowback to reduce freshwater consumption and impaired water disposal. Because of this, networks of water pipelines in U.S. shales are growing fast. This work is aimed at addressing the optimal planning of shale gas operations in multiple wellpads together with the design of water distribution networks (WDN). We propose a multiperiod mixed-integer linear programming model to solve the challenging stay-or-mobilize trade-off. The proposed model permits to schedule operations at a detailed level, accounting for the WDN required to maximize the reuse of impaired water. We present illustrative examples involving up to 20 pads, 4 frac-crews, and 100 wells developed over 1 year, showing that the design of the WDN can be effectively optimized.     

Biodiesel Production by Enzymatic Catalysis Process Using Two Analytical Ways： Gas Chromatography and Total Glycerol Determination

Currently, biodiesel is presented as one of the best alternatives for gradually replacing the use of fossil fuels, but it has some factors that make it economically impractical if it does not have a government support. For this reason, research efforts focused on this area have been responsible for optimizing the process of biodiesel production by different catalytic routes to achieve greater efficiency at a lower cost. In this case, the biggest problem has been the high cost generated by an investigation, which in many occasions is the main factor to decide if an investigation could be carried out. Trying to reduce these costs, in the current study, we are using a technique of glycerol quantification by volumetric methods and comparing obtained results with the chromatographic method, which is conventionally used and comparatively much more expensive. Biodiesel employee was obtained by an enzymatic catalysis process varying one of three process variables：oil：alcohol molar ratio, temperature and proportion of catalyst. The numerical differences obtained between the two quantification methods generated relative errors lower than 10%, resulting in some occasions lower than 1%. By gas chromatography analysis the best yield was obtained at the same conditions of the volumetric method, a temperature of 45 ℃, an oil：alcohol ratio 1：4 and 8 wt.% of catalyst, but a yield of 95.5% and 97.1%, respectively. Due to the high precision of gas chromatography, this method is used to carry out a surface response analysis obtaining as ideal operating conditions a temperature of 43.5 ℃, 8.9 wt.%. of catalyst and an oil：alcohol ratio 1：4.     

Managing a hydro-energy reservoir: A policy approach

Liberalisation and privatisation have increased the need to gain more understanding into the management of hydro storage (HS) plants. We analyse what types of reservoir management policies enable an owner or a public authority to achieve their respective objectives. By “policy” we understand simple, easily applicable decision rules, which enable a decision maker to decide when and how much to produce based on currently available information. We use a stylised deterministic simulation model of a hydro-power producer (HP) who behaves strategically. We study a non-liberalised market, where the authorities aim to minimise the total electricity cost for customers and a liberalised market where the HP attempts to maximise his contribution. This enables us to evaluate the impact of the liberalisation of HS production decisions on production volumes and electricity prices. We conclude that imposing rigid policies with the aim of limiting the potential for strategic behaviour can create incentives to produce only at very high prices throughout the year. This can lead to very high total costs, especially when the producer has most flexibility (large reservoirs combined with large turbine capacity). More surprisingly, we observe lower total production in a non-liberalised market.     

What do patent examiner inserted citations indicate for a region with low absorptive capacity?

Most studies of patents citations focus on national or international contexts, especially contexts of high absorptive capacity, and employ examiner citations. We argue that results can vary if we take the region as the context of analysis, especially if it is a region with low absorptive capacity, and if we study applicant citations and examiner-inserted citations separately. Using a sample from the Valencian Community (Spain), we conclude that (i) the use of examiner-inserted citations as a proxy for applicant citations, (ii) the interpretation of non-patent references as indicators of science-industry links, and (iii) the traditional results for geographical localization are not generalizable to all regions with low absorptive capacity.