Investigations on the Behavior of HVOF and Cold Sprayed Ni-20Cr Coating on T22 Boiler Steel in Actual Boiler Environment

High temperature corrosion accompanied by erosion is a severe problem, which may result in premature failure of the boiler tubes. One countermeasure to overcome this problem is the use of thermal spray protective coatings. In the current investigation high velocity oxy-fuel (HVOF) and cold spray processes have been used to deposit commercial Ni-20Cr powder on T22 boiler steel. To evaluate the performance of the coatings in actual conditions the bare as well as the coated steels were subjected to cyclic exposures, in the superheater zone of a coal fired boiler for 15 cycles. The weight change and thickness loss data were used to establish kinetics of the erosion-corrosion. X-ray diffraction, surface and cross-sectional field emission scanning electron microscope/energy dispersive spectroscopy (FE-SEM/EDS) and x-ray mapping techniques were used to analyse the as-sprayed and corroded specimens. The HVOF sprayed coating performed better than its cold sprayed counterpart in actual boiler environment.     

The influence of rolling temperature on texture evolution and variant selection during α → β → α phase transformation in Ti–6Al–4V

The role of starting texture in variant selection has been studied during α → β → α transformation in Ti–6Al–4V. By hot rolling at different temperatures followed by recrystallization, material with either a strong basal texture or a strong transverse texture was generated. Subsequently, both conditions were heat-treated above the β transus followed by slow cooling. The degree of variant selection was assessed by comparing the strength of the measured and predicted α texture from high temperature β texture, assuming equal occurrence of all possible variants during β → α transformation. It was found that, even though the material rolled originally at 800 °C displayed a stronger α texture after β heat treatment, it was the material rolled originally at 950 °C that showed greater variant selection. The variant selection mechanism is discussed in terms of the generated β texture and common 〈1 1 0〉 poles in neighbouring β grains selecting a similar α variant on both sides of the prior β grain boundary. Predictions of possible 〈1 1 0〉 pole misorientation distributions for the two investigated β textures showed that the combination of texture components generated during rolling Ti–6Al–4V at 950 °C increases the likelihood of having β grain pairs with closely aligned (1 1 0) planes compared to rolling at 800 °C. Therefore, it can be proposed that avoiding the generation of certain combinations of β texture components during thermomechanical processing has the potential for reducing variant selection during subsequent β heat treatment.     

A Novel Oxidation of Valine by N-Bromophthalimide in the Presence of Ruthenium(III) Chloride as a Homogeneous Catalyst

Kinetics of Ruthenium(III) [Ru(III)] chloride catalyzed oxidation of valine (Val) has been studied by N-bromophthalimide (NBP) in the acidic medium at 35 °C. The reaction rate follows first-order and zero-order dependence with respect to [NBP] and [Val]. First-order kinetics was observed for Ru(III) chloride at low range of concentrations and tending towards zero-order at higher concentrations. A negative effect was observed for [H⁺] and [phthalimide], while a positive effect was observed for [Cl^?] on the reaction rate. Hg(OAc)₂, ionic strength (I), and dielectric constant (D) of the medium did not change significantly the reaction rate. The rate constants as a function of temperature (298–318 K) were used to calculate activation parameters of the oxidation of Val by NBP. A plausible mechanism was proposed to explain the results of kinetic studies, reaction stoichiometry and product analysis.     

An investigation of the flocculation characteristics of polyacrylamide‐grafted chitosan

To investigate the flocculation characteristics of polyacrylamide (PAM)‐grafted chitosan, a series of PAM‐grafted chitosan copolymer (Chito‐g‐PAM1 to Chito‐g‐PAM4) have been synthesized by ceric ammonium nitrate‐induced solution polymerization technique in nitrogen atmosphere. The flocculation characteristics of the polymer samples (PAM, grafted and ungrafted chitosan) were studied by settling test and jar test methods in the colloidal suspensions of kaolin, iron ore, silica, and bentonite powder. It was found that the settling performance of Chito‐g‐PAM3 is best among the polymer samples. The jar test results indicate that the ungrafted chitosan has better water clarifying performance than both the PAM and grafted chitosan. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Low-Temperature Sintering of La(Ca)CrO3 Powder Prepared through the Combustion Process

Ultrafine La(Ca)CrO₃ (LCC) powder was prepared through the glycine–nitrate gel combustion process. It was shown for the first time that the use of relatively inexpensive CrO₃ as a starting material for chromium has potential for the bulk preparation of sinter-active LCC powder. As-prepared powder, when calcined at 700°C, resulted in LCC along with a small amount of CaCrO₄. The calcined powder was found to be composed of soft agglomerates with a particle size of ≈70–290 nm. The cold pressing and sintering of the calcined powder at 1200°C resulted in the mono-phasic La_0.7Ca_0.3CrO₃ with density ≈98% of its theoretical value. This is the lowest sintering temperature ever reported for La_0.7Ca_0.3CrO₃. The conductivity of the sintered La_0.7Ca_0.3CrO₃ at 1000°C was found to be ≈57 S/cm in air. The sintering and electrical behavior achieved for La_0.7Ca_0.3CrO₃ may find application as an interconnect material for high-temperature solid oxide fuel cells if problems with chemical expansion and poor conductivity in fuel can be overcome.     

Corrosion inhibition behaviour of thiourea derivatives in acid media against mild steel deterioration: An overview

This paper summarizes the inhibitor activity of various reported thiourea derivatives in acid media used against the deterioration of mild steel. Acid solutions have been extensively employed in manufacturing and many industrial processes for pickling and removal of undesirable scale. Mild steel is highly susceptible to corrosion in such aggressive acid media. The additives such as inhibitors are widely employed in those cases to reduce the extent of corrosion as much as possible. The survey of literature on organic inhibitors clearly indicates the potential usage of thiourea derivatives as inhibitors of mild steel corrosion. The influence of physical-chemical properties on the inhibition activity of thiourea derivatives has been discussed. This information is highly useful for different industrial applications where good performing inhibitors are being required for protecting mild steel from aggressive acid media.     

Proton Nuclear Magnetic Resonance-Based Method for the Quantification of Epoxidized Methyl Oleate

Epoxidized methyl esters (EMO) with their high oxirane ring reactivity, acts as a raw material in the synthesis of various industrial chemicals including polymers, stabilizers, plasticizers, glycols, polyols, carbonyl compounds, biolubricants etc. EMO has been generally quantified by the gas chromatography (GC) and high-performance liquid chromatography (HPLC) techniques. Taking into the account of the limitations of these techniques, two qHNMR-based equations have been proposed for the quantification of EMO in the mixture of EMO and methylesters (MO). The validity of the proposed method was determined using standard mixtures of MO and EMO having different molar concentrations. The developed equations have been applied on the samples of EMO prepared from oleic acid in two-step process viz., esterification followed by epoxidation. The qHNMR-based EMO quantification showed acceptable agreement with the results obtained from HPLC analysis.     

Structural,Optical, and Ferroelectric Behaviors of Cu_(1-x)Li_xO(0≤x≤0.09) Nanostructures

We report structural,optical,and ferroelectric behaviors of lithium-doped copper oxide(Cu1-xLixO with x =0.0,0.05,0.07,and 0.09) nanostructures synthesized by hydrothermal method.The XRD pattern indicates the pure phase formation of CuO without any impurity,and the crystallite size is found to be increases for x =0–0.07 and decreases for x =0.09.FESEM analysis shows that the average size of Cu1-xLixO nanostructures increases with the increasing the Li-doping concentrations up to 7% and then decreases for 9% Li doping concentration.Moreover,Raman and photoluminescence spectrum also confirm the phase formation of CuO.A significant reduction in optical band gap is observed up to x =0.07,and then band gap increases for x =0.09 due to segregation of the impurities on the surface or grain boundaries,which may suppress the grain growth and results the enhancement in optical band gap.Moreover,a weak ferroelectricity is observed in CuO nanostructures for pure and 9% Li doping through polarization versus electric field(P–E).     

In situ observation of Cu segregation and phase nucleation at a solid–liquid interface in an Al alloy

This paper presents a systematic study comparing experimental in situ transmission electron microscopy observation of microstructural and compositional evolution with complementary thermodynamic calculations, to better understand the redistribution of solute elements and the nucleation behavior of different phases in a commercial Al-alloy powder (AA390). The results show that Cu segregation to the solid Si–liquid Al interface, as well as the significant undercooling achieved in the liquid under non-equilibrium conditions because the Al phase cannot nucleate homogeneously, play a important roles in nucleating Al₂Cu at the interface prior to the Mg₂Si phase in the alloy. Although Cu segregation can occur at various locations along the interface, the Al₂Cu phase appears to preferentially nucleate at a high-index Si–liquid interface as opposed to a low-index one. The Cu concentration during segregation remains essentially constant with time, indicating that the observed segregation behavior is a thermodynamic and not a kinetic phenomenon. These in situ observations and complementary thermodynamic calculations substantially enhance our understanding of potential crystal nucleation and growth processes.