Grain-growth-inhibiting effects of primary inclusion particles of ZrO2 and MgO in Fe-10 mass pct Ni alloy

Grain-growth inhibition in an Fe-10 mass pct Ni alloy, which was continuously cooled from a melt, was studied at 1673 K in the presence of primary deoxidation products of ZrO₂ or MgO particles. The mean grain size and grain-size distribution in a cross section were measured as a function of holding time for up to 240 minutes. The grain growth was strongly inhibited by the inclusion particles and was influenced by the dissolved Zr. In the Zr deoxidation, the number of particles per unit area (N _A) ranged from 80 to 650 mm⁻², the ZrO₂ particle size ( ) varied from 1.1 to 1.6 μm, and the dissolved Zr level was below 1800 mass ppm. In the Mg deoxidation, the particle-number density was 90 to 270 mm⁻², the MgO particle size was 1.1 to 1.7 μm, and the dissolved Mg level was below 20 mass ppm. In a logarithmic plot of the ratio of limiting mean grain diameter ( ) to the mean particle diameter ( ) against the volume fraction of particles (f _V), both the value for a given f _V value, which ranged from 0.014 to 0.074 pct, and the slope were significantly lower than that predicted from the two-dimensional relation =(4/π) · f _V ^/−1 , i.e., Zener’s limit. This discrepancy is discussed in light of the fraction of particles at the grain boundaries measured experimentally. Normal grain growth was confirmed from the grain-size distribution observed as a function of holding time, which was best described by the log-normal distribution.     

Successive pattern classification based on test feature classifier and its application to defect image classification

A novel successive learning algorithm based on a Test Feature Classifier is proposed for efficient handling of sequentially provided training data. The fundamental characteristics of the successive learning are considered. In the learning, after recognition of a set of unknown data by a classifier, they are fed into the classifier in order to obtain a modified performance. An efficient algorithm is proposed for the incremental definition of prime tests which are irreducible combinations of features and capable of classifying training patterns into correct classes. Four strategies for addition of training patterns are investigated with respect to their precision and performance using real pattern data. A real-world problem of classification of defects on wafer images has been dealt with by the proposed classifier, obtaining excellent performance even through efficient addition strategies.     

Generation of uniform drops via through-hole arrays micromachined in stainless-steel plates

This study investigated the generation of oil drops using new symmetric and asymmetric through-hole-array devices made of stainless steel. The through-hole-array devices were built by piling up six stainless-steel plates, each having circular micro-holes with a diameter of 300 or 500 μm or micro-slots with a shorter line of 300 or 500 μm. Drops were generated by injecting a dispersed phase (refined soybean oil) via the through-hole array into a compartment filled with a continuous phase (Milli-Q water solution containing one of two emulsifiers). The drop detachment from symmetric and asymmetric through holes was observed in real time and analyzed. Uniform oil drops with average diameters of 1.0–4.1 mm and coefficients of variation of typically less than 6% were generated using symmetric and asymmetric through-hole-array devices. The resultant drop diameters for asymmetric through-hole arrays were significantly smaller than those for symmetric through-hole arrays. This paper also discusses experimental results regarding the effects of the microstructure, the dimensions of the through holes, and the type of emulsifier on drop generation and the resultant drop diameter.     

Analysis of electro‐optical properties of polymer‐stabilized OCB and the application to TFT‐LCDs

Abstract— A 9‐in. full‐color polymer‐stabilized OCB TFT‐LCD with stable bend alignment in the absence of an electric field was developed. The condition of the polymer stabilization, the characteristics of UV‐curable monomers, and their influence on the configurations of the polymer network in the cell were studied. Possible models of the configuration were proposed and their relationship to the electro‐optical properties was analyzed using a novel simulation method considering the distribution of anchoring effects from both alignment surfaces and the polymer network. It was suggested that a good performance such as high contrast ratio and fast response could be expected in the polymer network originating from newly developed monomers composed of multifunctional LC acrylates due to a relatively weak‐anchoring effect and presumably its localization near the alignment surfaces. By using the newly developed monomers under the optimized polymer‐stabilizing process, a high contrast ratio of 250:1 and fast response nearly equal to that of a conventional OCB cell were achieved.     

Development of a pulse control-type MEMS microrobot with a hardware neural network

This article presents the micro-electro-mechanical systems (MEMS) microrobot which demonstrates locomotion controlled by hardware neural networks (HNN). The size of the microrobot fabricated by the MEMS technology is 4 × 4 × 3.5 mm. The frame of the robot is made of silicon wafer, and it is equipped with a rotary-type actuator, a link mechanism, and six legs. The rotary-type actuator generates rotational movement by applying an electrical current to artificial muscle wires. The locomotion of the microrobot is obtained by the rotation of the rotary-type actuator. As in a living organism, the HNN realized robot control without using any software programs, A/D converters, or additional driving circuits. A central pattern generator (CPG) model was implemented as an HNN system to emulate the locomotion pattern. The MEMS microrobot emulated the locomotion method and the neural networks of an insect with the rotary-type actuator, the link mechanism, and the HNN. The microrobot performed forward and backward locomotion, and also changed direction by inputting an external trigger pulse. The locomotion speed was 0.325 mm/s and the step width was 1.3 mm.     

Effect of viscosities of dispersed and continuous phases in microchannel oil-in-water emulsification

Although many aspects of microchannel emulsification have been covered in literature, one major uncharted area is the effect of viscosity of both phases on droplet size in the stable droplet generation regime. It is expected that for droplet formation to take place, the inflow of the continuous phase should be sufficiently fast compared to the outflow of the liquid that is forming the droplet. The ratio of the viscosities was therefore varied by using a range of continuous and dispersed phases, both experimentally and computationally. At high viscosity ratio (η _d/η _c), the droplet size is constant; the inflow of the continuous phase is fast compared to the outflow of the dispersed phase. At lower ratios, the droplet diameter increases, until a viscosity ratio is reached at which droplet formation is no longer possible (the minimal ratio). This was confirmed and elucidated through CFD simulations. The limiting value is shown to be a function of the microchannel design, and this should be adapted to the viscosity of the two fluids that need to be emulsified.     

Shock response analysis on thermal stick–slip phenomenon in hard disk drive

We measured and calculated shock responses due to the thermal stick–slip phenomenon in hard disk drives. We first measured the stress wave propagation and found that a stress wave travels over the entire top cover of the drive in 30?μs at two velocities: 4.66 and 2.97?km/s. These are the velocities of longitudinal and distortional waves in a plate, respectively. The position error signal responded in 55?μs after the thermal stick–slip phenomenon happened. We then conducted a numerical analysis of wave propagation. The resultant stress wave propagation and the position error corresponded well to the measured ones. We found that the propagation path which leads overwriting on adjacent tracks is through the actuator to the head, not through the spindle motor to the disk. We concluded that stress waves can be detected with a shock sensor before they arrive at the head if the sensor is located at the pivot bearing or the actuator, which are on the propagation path.     

Highly reliable a‐IGZO TFTs on a plastic substrate for flexible AMOLED displays

We have successfully reduced threshold voltage shifts of amorphous In–Ga–Zn–O thin‐film transistors (a‐IGZO TFTs) on transparent polyimide films against bias‐temperature stress below 100 mV, which is equivalent to those on glass substrates. This high reliability was achieved by dense IGZO thin films and annealing temperature below 300 °C. We have reduced bulk defects of IGZO thin films and interface defects between gate insulator and IGZO thin film by optimizing deposition conditions of IGZO thin films and annealing conditions. Furthermore, a 3.0‐in. flexible active‐matrix organic light‐emitting diode was demonstrated with the highly reliable a‐IGZO TFT backplane on polyimide film. The polyimide film coating process is compatible with mass‐production lines. We believe that flexible organic light‐emitting diode displays can be mass produced using a‐IGZO TFT backplane on polyimide films.     

“NTT's Joint Utilization Tests of Multimedia Communications”--Utilization Tests for CATV and VOD over FTTH

NTT is carrying out Utilization Tests for CATV Video Transmissions that provide CATV video transmissions, Video-on-demand (VOD) and ISDN services on an integrated basis to participating subscribers. In these tests, optical fibers are installed under the Fiber-to-the-Home (FTTH) concept in three trial areas, each having about 300 subscribers, and two types of transmission systems are used: FDM-PON and ATM-PON. The trial is scheduled to finish at the end of March, 1997.     

Production of monodisperse water-in-oil emulsions consisting of highly uniform droplets using asymmetric straight-through microchannel arrays

This paper reports the production of monodisperse water-in-oil (W/O) emulsions using new microchannel emulsification (MCE) devices, asymmetric straight-through MC arrays that were hydrophobically modified. The silicon asymmetric straight-through MC arrays consisted of numerous pairs of microslots and circular microholes whose cross-sectional sizes were 10 μm. This paper primarily focused on investigating the effect of the osmotic pressure of a dispersed phase (Π_d) on MCE. This paper also investigated the effects of the type of continuous-phase oils and the dispersed-phase flux (J _d) on MCE. The dispersed phases were Milli-Q water and Milli-Q water solutions containing sodium chloride. The continuous phases were decane (as control), hexane, medium chain triacylglyceride (MCT), and refined soybean oil (RSO) solutions containing tetraglycerin monolaurate condensed ricinoleic acid ester (TGCR) as a surfactant. At Π_d of exceeding threshold, highly uniform aqueous droplets with coefficients of variation of less than 3% were stably generated via hydrophobic asymmetric straight-through MCs. Monodisperse W/O emulsions with average droplet diameters between 32 and 45 μm were produced using the alkane–oil and triglyceride–oil solutions as the continuous phase. This work also demonstrated that the hydrophobic asymmetric straight-through MC array had remarkable ability to produce highly uniform aqueous droplets at very high J _d of up to 1,200 L m⁻² h⁻¹.