Deformation characteristics at contact interface in ring compression

The main objective of this study is to provide the deformation characteristics in detail in ring compression, especially at the tool/workpiece interface. The surface flow patterns at the contact boundary are analyzed in terms of surface expansion, surface expansion velocity, pressure distributions exerted on the die surface, relative sliding velocity between die and workpiece, and the sliding distance along the die surface. Movement of neutral positions and folding phenomenon is also been investigated to see its effect on the flow pattern, that is geometrical change, which is important to measure the frictional condition at the interface using calibration curves.     

Minimization of focused ion beam damage in nanostructured polymer thin films

Focused ion beam (FIB) instruments have proven to be an invaluable tool for transmission electron microscopy (TEM) sample preparation. FIBs enable relatively easy and site-specific cross-sectioning of different classes of materials. However, damage mechanisms due to ion bombardment and possible beam heating effects in materials limit the usefulness of FIBs. Materials with adequate heat conductivity do not suffer from beam heating during FIB preparation, and artifacts in materials such as metals and ceramics are primarily limited to defect generation and Ga implantation. However, in materials such as polymers or biological structures, where heat conductivity is low, beam heating can also be a problem. In order to examine FIB damage in polymers we have undertaken a systematic study by exposing sections of a PS-b-PMMA block copolymer to the ion beam at varying beam currents and sample temperatures. The sections were then examined by TEM and scanning electron microscopy (SEM) and analyzed using electron energy loss spectroscopy (EELS). Our empirical results show beam heating in polymers due to FIB preparation can be limited by maintaining a low beam current (≤100 pA) during milling.     

Comparison of inflammatory microRNA expression in healthy and periodontitis tissues

MicroRNAs (miRNAs) are short RNA molecules that negatively regulate gene expression primarily by degrading target mRNA or inhibit the translation of protein product. Recently, many reports have shown the altered miRNA expression in various diseases. However, there are no reports on miRNA expression related to periodontitis. Thus, this study aimed to compare the miRNAs differentially expressed in healthy and chronic periodontitis tissues and to determine the miRNAs closely associated with chronic periodontitis. To find out the miRNAs differentially induced in healthy and chronic periodontitis tissues, miRNA microarray was carried out and the expression of miRNAs was confirmed by real-time PCR. According to miRNA microarray analyses, six miRNA genes, let-7a, let-7c, miR-130a, miR301a, miR-520d, and miR-548a, were up-regulated more than 8 fold compared to the healthy gingiva. The expression of twenty-two miRNAs was increased more than 4 fold. Among these miRNAs, eight miRNAs which are known to be closely related to inflammation were selected. Six of these miRNA genes, miR-181b, miR-19b, miR-23a, miR-30a, miR-let7a, and miR-301a, were amplified successfully and increased much more in periodontitis gingivae than in healthy ones. In summary, this study indicate that six miRNAs up-regulated in periodontitis gingiva may play a key role in chronic periodontitis.     

Ultra-low noise single-photon detector based on Si avalanche photodiode

We report operation and characterization of a lab-assembled single-photon detector based on commercial silicon avalanche photodiodes (PerkinElmer C30902SH, C30921SH). Dark count rate as low as 5 Hz was achieved by cooling the photodiodes down to -80 °C. While afterpulsing increased as the photodiode temperature was decreased, total afterpulse probability did not become significant due to detector's relatively long deadtime in a passively-quenched scheme. We measured photon detection efficiency >50% at 806 nm.     

Note: High speed optical profiler based on a phase-shifting technique using frequency-scanning lasers

We present a high speed optical profiler (HSOP) using frequency-scanning lasers for three-dimensional profile measurements of microscopic structures. To improve upon previous techniques for implementing the HSOP, we developed frequency-scanning lasers and a compact microscopic interferometer. The controller of the HSOP was also modified to generate proper phase-shifting steps. For measurements of step height specimens, the HSOP showed results comparable with a commercial optical profiler, even with much higher measurement speeds (up to 30 Hz). The typical repeatability of step height measurement was less than 1 nm. We also present measurements of microscopic structures to verify the HSOP's ability to perform high speed inline inspection for the semiconductor and flat-panel display industries.     

Ultrastructural investigation of intact orbital implant surfaces using atomic force microscopy

This study examined the surface nanostructures of three orbital implants: nonporous poly(methyl methacrylate) (PMMA), porous aluminum oxide and porous polyethylene. The morphological characteristics of the orbital implants surfaces were observed by atomic force microscopy (AFM). The AFM topography, phase shift and deflection images of the intact implant samples were obtained. The surface of the nonporous PMMA implant showed severe scratches and debris. The surface of the aluminum oxide implant showed a porous structure with varying densities and sizes. The PMMA implant showed nodule nanostructures, 215.56 ± 52.34 nm in size, and the aluminum oxide implant showed crystal structures, 730.22 ± 341.02 nm in size. The nonporous PMMA implant showed the lowest roughness compared with other implant biomaterials, followed by the porous aluminum oxide implant. The porous polyethylene implant showed the highest roughness and severe surface irregularities. Overall, the surface roughness of orbital implants might be associated with the rate of complications and cell adhesion. SCANNING 33: 211–221, 2011. © 2011 Wiley Periodicals, Inc.     

Daily stepper scheduling rule in the semiconductor manufacturing for MTO products

The make-to-order (MTO)-type semiconductor manufacturing line may suffer from the complexity of the operational management since the wafer lump corresponding to the specific order can be flown in various patterns, experiencing reentrancy, and complicated product mix. Different from the make-to-stock (MTS)-type memory products, the efficient scheduling policy is not much studied to achieve the demand, meeting related performance measure such as the order fill rate, inventory and shortage, and the cycle time. Because of the computational tediousness, the optimized mathematical programming approach for scheduling is not practical, but the scheduling rule, flexible and fast in computation, is preferred. In this study, the new scheduling priority index, accumulated urgency index (AUI), is developed for the MTO manufacturing line. The urgency index (UI) and balance index (BI) appeared in a literature are compared with AUI to evaluate the performances. It is shown through the computational experiment that AUI outperforms UI and BI in most MTO-related measures and MTS-related ones such as throughput, utilization as well, which are also critical measures even in the MTO manufacturing lines. The experiment is also validated by the ANOVA and Duncan test.     

The mixing effect on the free radical MMA solution polymerization

Mathematical models of reactors for the polymerization of methylmethacrylate (MMA) have been developed and analyzed to elucidate reactor dynamics and to determine conditions for improved operation. The effects of mixing and heat transfer in an MMA polymerization reactor system have been explored by the development of an imperfect mixing model. To model imperfect mixing in polymerization, a reactor configuration using two tanks in parallel was used. Bifurcation diagrams developed using numerical analysis of the model have been drawn with two variable parameters, an exchange ratio, σ, and a volume ratio, κ. We use feed and coolant temperatures as bifurcation parameters. If variable parameters are small, the lower solution branch of the steady state solutions is quite different from that of a simple model that assumes perfect macro-mixing as bifurcation parameters change. If σ increases (κ=0.1, σ=1.0), the shape of a steady state solution curve differs significantly from that of a simple model as the feed temperature decreases.     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Oxidation characteristics of phthalic and adipic acids by supercritical water

Supercritical water oxidation (SCWO) was carried out in a flow-type reactor for modeling of waste-water containing phthalic or adipic acid. For each acid, the reaction order and rate constant, k, were determined over a wide range of experimental conditions : temperatures from 633.15 to 713.15 K, pressures from 18 to 29 MPa, excess amounts of hydrogen peroxide from zero to 800 percent, and the mean residence time in the reactor from 1.1 to 49.1 seconds. The concentration of both acids in model wastewater was set by 500 ppm. For phthalic acid, we found that the orders of decomposition reaction with respect to the reactant concentrations were 0.56 for phthalic acid, 0.31 for hydrogen peroxide, and 0.53 for water. For adipic acid, the orders of oxidation were 0.78 for adipic acid, 0.53 for hydrogen peroxide, and 0.74 for water. Then measured activation energy for phthalic acid was 33.08 kcal/mol and that for adipic acid was 19.51 kcal/mol, respectively.