Extrusion of polyethylene/polypropylene blends with microfibrillar‐phase morphology

Extrusion of immiscible polymers under special conditions can lead to creation of microfibrillar‐phase morphology, ensuring significant increase of mechanical properties of polymer profiles. Polyethylene/polypropylene blend extrudates with microfibrillar‐phase morphology (polypropylene microfibrils reinforcing polyethylene matrix phase) were prepared through continuous extrusion with semihyperbolic‐converging die enabling elongation and orientation of microfibrils in flow direction. Structure of extruded profiles was examined using electron microscopy and wide‐angle X‐ray scattering. Tensile tests proved that extrudates with microfibrillar‐phase morphology show significantly higher mechanical properties than the conventional extrudates. The presented concept offers possibility of replacing the existing expensive multi‐component medical devices with fully polymeric tools. POLYM. COMPOS., 31:1427–1433, 2010. © 2009 Society of Plastics Engineers     

Microstructure and dislocation density evolutions in MgAlZn alloy processed by severe plastic deformation

Commercial MgAlZn alloy AZ31 was processed by hot extrusion and equal channel angular pressing (ECAP) known as EX-ECAP. Microstructure and defect structure evolution with strain due to ECAP were investigated by TEM, positron annihilation spectroscopy (PAS), and X-ray diffraction. Significant grain refinement was obtained by EX-ECAP. In the extruded condition relatively low density of dislocations was determined by PAS. Sharp increase of dislocation density occurred during the first two passes of ECAP, followed by the saturation and even a decline manifesting the dynamic recovery at higher strains. XRD line profile analysis confirmed the results of PAS with slightly higher values of dislocation densities in individual conditions. Detailed analysis of contrast factors allows to determine the type of dislocations and to draw conclusions about slip activation and its variations with strain. The influence of microstructure evolution on mechanical properties is discussed.     

Lithium bis(fluorosulfonyl)imide-PYR14TFSI ionic liquid electrolyte compatible with graphite

Lithium bis(fluorosulfonyl)imide (LiFSI) in 1-butyl-1-methylpyrrolidinium bis(trifluoromethanesulfonyl)imide (PYR₁₄TFSI) was successfully tested as an electrolyte for graphite composite anodes at elevated temperature of 55 °C. The graphite anode showed a good cyclability during the galvanostatic testing at C/10 rate and 55 °C with the capacity close to theoretical. The formation of SEI in different electrolytes was the subject of study using impedance spectroscopy on symmetrical cells containing two lithium electrodes. The 0.7 m LiFSI in PYR₁₄TFSI exhibits a good ionic conductivity (5.9 mS cm⁻¹ at 55 °C) along with high electrochemical stability and high thermal stability. These properties allow their potential application in large-scale lithium ion batteries with improved safety.     

Influence of electrical stress on printed polymer resistors filled with carbon nanomaterials

Superior electrical properties of carbon nanotubes were utilized by the authors in the fabrication of printed resistors. In common applications such as electrodes or sensors, only basic electrical and mechanical properties are investigated, leaving aside other key parameters related to the stability and reliability of particular elements. In this paper we present experimental results on the properties of printed resistive layers. One of the most important issues is their stability under high currents creating excessive thermal stresses. In order to investigate such behavior, a high direct current stress test was performed along with the observation of temperature distribution that allowed us to gain a fundamental insight into the electrical behavior at such operating conditions. These experiments allowed us to observe parametric failure or catastrophic damage that occurred under excessive supply parameters. Electrical parameters of all investigated samples remained stable after applying currents inducing an increase in temperature up to 130 °C and 200 °C. For selected samples, catastrophic failure was observed at the current values inducing temperature above 220 °C and 300 °C but in all cases the failure was related to the damage of PET or alumina substrate. Additional experiments were carried out with short high voltage pulse stresses. Printed resistors filled with nanomaterials sustained similar voltage levels (up to 750 V) without changing their parameters, while commonly used graphite filled polymer resistors changed their resistance value.     

Spatial and temporal variation of turbulence characteristics in combined sewer flow

Flow unsteadiness is a typical feature of both combined and storm sewer flow. The following study therefore deals with both theoretical and experimental investigations of the steady uniform and transient turbulent open-channel flows in a circular conduit with smooth walls as well as over rough sediment deposits. The aim of the study is to define the relationship between flow unsteadiness and selected flow/turbulence characteristics estimated in a circular tube running partially full using the ultrasonic velocity profiler (UVP) method. The temporal/spatial turbulence intensities and the Reynolds stress distribution were identified in the mid-vertical of the pipe. Generally, the absolute values of turbulent characteristics are larger in the rising branch of the hydrograph than in the descending one for the same flow depths. This difference in absolute values is related to the flow equilibrium parameter. Furthermore, the influence of the sediment bed on selected flow/turbulence variables was studied. The results show a strong impact of cross-section geometry on local values of friction velocity, i.e. bottom shear stress, along the wetted perimeter of the channel cross-section. Interestingly, their relative values decreased along with an increase in flow depth.     

A New View of Microcrystalline Silicon: The Role of Plasma Processing in Achieving a Dense and Stable Absorber Material for Photovoltaic Applications

To further lower production costs and increase conversion efficiency of thin‐film silicon solar modules, challenges are the deposition of high‐quality microcrystalline silicon (μc‐Si:H) at an increased rate and on textured substrates that guarantee efficient light trapping. A qualitative model that explains how plasma processes act on the properties of μc‐Si:H and on the related solar cell performance is presented, evidencing the growth of two different material phases. The first phase, which gives signature for bulk defect density, can be obtained at high quality over a wide range of plasma process parameters and dominates cell performance on flat substrates. The second phase, which consists of nanoporous 2D regions, typically appears when the material is grown on substrates with inappropriate roughness, and alters or even dominates the electrical performance of the device. The formation of this second material phase is shown to be highly sensitive to deposition conditions and substrate geometry, especially at high deposition rates. This porous material phase is more prone to the incorporation of contaminants present in the plasma during film deposition and is reported to lead to solar cells with instabilities with respect to humidity exposure and post‐deposition oxidation. It is demonstrated how defective zones influence can be mitigated by the choice of suitable plasma processes and silicon sub‐oxide doped layers, for reaching high efficiency stable thin film silicon solar cells.     

Design and control of a demand flow system assuring spontaneous breathing of a patient connected to an HFO ventilator

Lung protective ventilation is intended to minimize the risk of ventilator induced lung injury and currently aimed at preservation of spontaneous breathing during mechanical ventilation. High-frequency oscillatory ventilation (HFOV) is a lung protective ventilation strategy. Commonly used high-frequency oscillatory (HFO) ventilators, SensorMedics 3100, were not designed to tolerate spontaneous breathing. Respiratory efforts in large pediatric and adult patients impose a high workload to the patient and may cause pressure swings that impede ventilator function. A Demand Flow System (DFS) was designed to facilitate spontaneous breathing during HFOV. Using a linear quadratic Gaussian state feedback controller, the DFS alters the inflow of gas into the ventilator circuit, so that it instantaneously compensates for the changes in mean airway pressure (MAP) in the ventilator circuit caused by spontaneous breathing. The undesired swings in MAP are thus eliminated. The DFS significantly reduces the imposed work of breathing and improves ventilator function. In a bench test the performance of the DFS was evaluated using a simulator ASL 5000. With the gas inflow controlled, MAP was returned to its preset value within 115 ms after the beginning of inspiration. The DFS might help to spread the use of HFOV in clinical practice.     

Can Developments in Tissue Optical Clearing Aid Super-Resolution Microscopy Imaging?

The rapid development of super-resolution microscopy (SRM) techniques opens new avenues to examine cell and tissue details at a nanometer scale. Due to compatibility with specific labelling approaches, in vivo imaging and the relative ease of sample preparation, SRM appears to be a valuable alternative to laborious electron microscopy techniques. SRM, however, is not free from drawbacks, with the rapid quenching of the fluorescence signal, sensitivity to spherical aberrations and light scattering that typically limits imaging depth up to few micrometers being the most pronounced ones. Recently presented and robustly optimized sets of tissue optical clearing (TOC) techniques turn biological specimens transparent, which greatly increases the tissue thickness that is available for imaging without loss of resolution. Hence, SRM and TOC are naturally synergistic techniques, and a proper combination of these might promptly reveal the three-dimensional structure of entire organs with nanometer resolution. As such, an effort to introduce large-scale volumetric SRM has already started; in this review, we discuss TOC approaches that might be favorable during the preparation of SRM samples. Thus, special emphasis is put on TOC methods that enhance the preservation of fluorescence intensity, offer the homogenous distribution of molecular probes, and vastly decrease spherical aberrations. Finally, we review examples of studies in which both SRM and TOC were successfully applied to study biological systems.     

Epoxy/poly(ɛ‐caprolactone) nanocomposites: Effect of transformations of structure on crystallization

The influence of morphology of the epoxy/poly(?‐caprolactone) (PCL) system and corresponding nanocomposites with organophilized layered silicate on PCL crystallization was studied by differential scanning calorimetry, scanning, and transmission electron microscopy. The results obtained indicate a significant affecting of nonisothermal PCL crystallization by phase morphology brought about by the reaction‐induced phase separation (RIPS) influenced either by various nanoclay contents or the epoxy/PCL ratio. Dispersed morphology of PCL matrix with epoxy globules induces crystallization at higher temperatures. The inverse dispersed morphology of epoxy matrix with PCL inclusions causes crystallization at lower temperature. The co‐continuous morphology induces crystallization in both steps. Rate of the second crystallization step is substantially higher than that in the first step. No nucleation effect has been found in the nanocomposites with the added nanofiller. Multicomponent samples show retarded crystallization, i.e., lower crystallinities and lower overall crystallization rate compared with neat PCL. The results obtained suggest that it is primarily morphological/interfacial effects that play a decisive role in the crystallization behavior of PCL in the epoxy/PCL/clay system. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3197–3204, 2013