Thermal,mechanical, and barrier properties of polyethylene/surlyn/organoclay nanocomposites blown films prepared by different mixing methods

(Low‐density polyethylene) (LDPE)/clay nanocomposites were prepared by melt blending in a twin‐screw extruder by using different mixing methods. Zinc‐neutralized carboxylate ionomer was used as a compatibilizer. Blown films of the nanocomposites were then prepared. The effect of mixing method on the clay dispersion and properties of the nanocomposites was evaluated by wide‐angle X‐ray diffraction analysis, mechanical properties, thermal properties, and barrier properties. The structure and properties of nanocomposites containing different amounts of nanoclay prepared by selected mixing techniques were also investigated. It was found that melt compounding of Surlyn/clay masterbatch with pure LDPE and Surlyn (two‐step‐a method) results in better dispersion and intercalation of the nanofillers than melt mixing of LDPE/Surlyn/clay masterbatch with pure LDPE and surlyn (two‐step‐b method) and direct mixing of LDPE with clay. The films containing ionomer have good barrier properties. A wide‐angle X‐ray diffraction pattern indicates that intercalation of polymer chains into the clay galleries decreases by increasing the clay content. Barrier properties and tensile modulus of the films were improved by increasing the clay content. In addition, tensile strength increased in the machine direction, but it decreased in the transverse direction by increasing the clay content. DSC results showed that increasing the clay content does not show significant change in the melting and crystallization temperatures. The results of thermogravimetric analysis showed that the thermal stability of the nanocomposites decreased by increasing the clay content more than 1 wt%. J. VINYL ADDIT. TECHNOL., 21:60–69, 2015. © 2014 Society of Plastics Engineers     

Experimental investigation of solid particles flow in a conical spouted bed using radioactive particle tracking

Solid particles flow in a conical spouted bed is characterized by radioactive particle tracking. The influence of operating conditions on key parameters of this flow is evaluated and discussed: the morphology of the solid bed is not strongly influenced by the forces exerted by the gas on the solid particles, but rather by geometrical considerations; the particles spend approximately 8% of their time in the spout in all experiments; it is the force exerted on the solid particles by the gas that directly controls the volumetric flow rate between adjacent regions, and not the amount of particles in the bed; as U/U_ms increases, the volume of solid particles in the annulus decreases, the volume of solid particles in the fountain increases and the volume of solid particles in the spout remains constant. Correlations to predict key flow parameters as functions of operating conditions are also established and discussed. © 2015 American Institute of Chemical Engineers AIChE J, 62: 26–37, 2016     

Radical polymerization of methyl methacrylate (MMA) initiated by KHSO5 – BTBAC system - a kinetic study

Kinetics of free radical polymerization of methyl methacrylate using potassium peroxomonosulfate as initiator in the presence of benzyltributylammonium chloride (BTBAC) as phase transfer catalyst was studied. The polymerization reactions were carried out under nitrogen atmosphere and unstirred conditions at a constant temperature of 60°C in ethyl acetate/water bi-phase system. The role of concentrations of monomer, initiator, catalyst, temperature, acid and ionic strength on the rate of polymerization (R_p) was ascertained. The orders with respect to monomer, initiator and phase transfer catalyst were found to be 1.5, 0.5 and 0.5 respectively. The rate of polymerization (R_p) is independent of ionic strength and pH. Based on the kinetic results, a suitable mechanism is proposed.     

Synthesis of A<Subscript>2</Subscript>B<Subscript>2</Subscript> miktoarm star copolymers from a new heterobifunctional initiator by combination of ROP and ATRP

Abstract  

A new heterobifunctional initiator, 2,3-bis(2-bromo-2-methylpropionyloxy) succinic acid, was synthesized and used in preparation of A₂B₂ miktoarm star copolymers, (polystyrene)₂(poly(ε-caprolactone))₂, by combination of atom transfer radical polymerization (ATRP) and Controlled ring-opening polymerization (ROP). The structures of products were confirmed by the ¹H NMR, ¹³C NMR, FT–IR, elemental analysis, differential scanning calorimetry (DSC), and gel permeation chromatography (GPC). GPC traces show that the obtained polymers have a relatively narrow molecular weight distribution. The compositions of resulting miktoarm star copolymers were very close to theoretical.     

Structure‐property relationships in commercial polyetheretherketone resins

Key relationships between molecular structure and final properties are reported for standard flow and high flow grades of commercially‐available polyetheretherketone (PEEK) resins that differ primarily in molecular weight and molecular weight distribution. Despite similar chemistry and composition, the molecular size‐dependent structural differences associated with the PEEK resins in this study are shown to influence the crystallization rate, final crystallinity, and melt rheology during processing, which subsequently affects mechanical properties, including strength, ductility, and impact resistance. These structure‐property relationships provide fundamental understanding to aid in the design and manufacturing of industrial and medical devices that leverage both the advantages common to all PEEK resins, including chemical and thermal resistance, mechanical strength, and biocompatibility, as well as more subtle differences in crystallization kinetics, melt rheology, ductility, and impact resistance. POLYM. ENG. SCI., 57:955–964, 2017. © 2016 Society of Plastics Engineers     

Rheological and thermal stability of novel weak gels based on sulfonated polyacrylamide/scleroglucan/chromium triacetate

The present study deals with weak gels based on sulfonated polyacrylamide (SPA)/scleroglucan (SC)/Cr³⁺ with an exceptional thermal stability in electrolyte media. The rheological results showed that on increasing the SC concentration the shear viscosity and storage modulus of the SPA/SC/Cr³⁺ system were increased and the dependence of the storage modulus on frequency became weaker. The yield stress of the SPA/SC/Cr³⁺ system was higher than that of the corresponding SPA/SC system. The thermochemical stability increased with increasing relaxation time. The SPA/SC/Cr³⁺ semi‐interpenetrating network exhibited the lowest viscosity loss in electrolyte media; therefore this system may be a potential candidate for enhanced oil recovery applications. © 2016 Society of Chemical Industry     

Numerical simulation of heat transfer and fluid flow of molten metal in MMA–St copolymer lost foam casting process

In this study, a computational fluid dynamics (CFD) code was developed to calculate the filling pattern using volume of fluid (VOF) algorithm with donor–acceptor method for free surface simulation. This algorithm has been modified to include the pressure of the gas produced from foam degradation. For this purpose a heat transfer model and 2D foam degradation model were developed. In heat transfer model, radiation and conduction between foam and molten metal; and convection between gas and molten metal were considered. In order to evaluate the results of simulation, a bench scale casting apparatus was assembled and the casting was conducted in a transparent mold. The effect of several parameters such as coating thickness, foam density and vacuum level on the gap temperature, gap pressure and filling speed was studied with the developed software. It was found that the simulated results are in good agreement with experimental results.     

Encapsulation of nanoparticles by polymerization compounding in a gas/solid fluidized bed reactor

For the first time, a fluidized bed reactor was used for encapsulating nanoparticles by the polymerization compounding approach using Ziegler–Natta catalysts. The polymerization reaction was carried out using a solvent-free process in a gas-phase reactor. This direct gas–solid reaction greatly simplified collecting the particles of interest after polymerization because none of the extra steps often found in encapsulation processes, such as filtering and drying, were performed in this work. The grafting of the catalyst to the original surface of particles was confirmed by X-ray photoelectron spectroscopy. Micrographs obtained by transmission electron microscopy confirmed the presence of a thin layer of polymer, in the order of a few nanometers, around the particles. The thickness of this coating was affected by the operating conditions of the process. The characterization of the modified particles with electron microscopy also revealed that zirconia nanoparticles tend to be coated in an agglomerated state, whereas aluminum particles were mostly individually encapsulated by the polymer. In addition, the effects of temperature and pressure were studied on the encapsulation process and a kinetic analysis was presented based on the available models in the literature. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

On the magnetic, mechanical and rheological properties of rubber–nickel nanocomposites

Rubber–nickel nanocomposites were synthesized by incorporating freshly prepared nanometric nickel particles in two different matrices namely natural rubber and neoprene rubber according to specific recipes for various loadings of nano nickel and the cure characteristics of these composites were evaluated. The maximum torque values register an increase with the increase in loading of nickel in both composites and this is attributed to the non-interacting nature of nickel nanoparticles with rubber matrices. The cure time of natural rubber composites decreases with increase in the content of nickel, and in neoprene rubber cure, time increases with increase in filler content. In natural rubber, the curing reaction seems to be activated by the presence of nickel particles. The magnetization studies of the composites reveal that the magnetic properties of nickel are retained in the composite samples. The elastic modulus of natural rubber and neoprene rubber are largely improved by the incorporation of nickel particles.     

Weld defect formation in FSWed coppers

This work was undertaken to explore the formation of weld defects in FSWed copper metals via both numerical and experimental approaches. The 4 mm-thick copper sheets were friction stir welded at a tool rotational speed of 710 rpm and tool translational speed of 40 mm/min. Microstructural evaluations were performed on the welded specimens. Also a 3D arbitrary Lagrangian Eulerian numerical model was developed to obtain temperature and material velocity profiles. To this aim, DEFORM-3D was implemented for developing the numerical simulation. Numerical results for temperature values showed good agreement with the recorded experimental data. They also suggest that on the advancing side (AS) of the trailing side, the pin velocity has the minimum amount (zero), and this is the main reason for the formation of tunneling cavity. Experimental results show that a force is created between the reminder of material at the joint and the rim of AS. This force causes a prong of surface material from the AS rim to penetrate into lower parts of weld. It seems that the inadequate pressure (low values of the plunge depth), inadequate surface materials, and the trapped air are the main causes for the formation of the weld defects.