Modelling and Thermal Analysis of Tray‐layered Fruits inside Ventilated Packages during Forced‐air Precooling

Ventilated packaging is widely used in the forced‐air precooling practice for horticultural produce. Fresh fruits are living organisms which are sensitive to temperature in turn related to airflow and heat transfer inside package. In this study, a transient mathematical model considering heat of respiration and evaporation is developed to predict the thermal response of tray‐layered fruits in ventilated packages during forced‐air precooling. Specifically, the heat source is combined with the energy conservation equation and loaded into numerical solution by User Defined Function (UDF). Temperature profiles of three variously distributed circular and oblong vents in three different patterns (spaced, paralleled and crossed stacking) are simulated, separately. The results show that the heat source affects fruit cooling process, and the layered fruit in paralleled stacking pattern tends to be cooled better than others. Furthermore, the results indicate that vertical oblong vent could improve the longitudinal and lateral airflow, while non‐central vent design could greatly improve the overall cooling performance. Definitely a triangular distribution of three circular vents was superior to laterally distributed centre vents with 66.5% higher uniformity and 2.5°C lower of the highest temperature. Compared with the three identical vertical oblong vent conditions, vent design with one hand hole and two side vertical oblong vents can be cooled more uniformly with an increase of 6.5%. It is revealed that vents with large major‐to‐minor axis ratio could be applied to balance airflow and ease cooling differences for a rapid but uniform cooling. Experimental validations were performed for Sim2, Sim4 and Sim6, Sim8, Sim9, and good agreement was obtained considering the five vent conditions with the error less than 3.5°C but coordinated later (within the limits of the experimental uncertainty).Thus the numerical model can be used to predict and optimize temperature distribution within precooling packages. Copyright © 2016 John Wiley & Sons, Ltd.