Structural reliability assessment of multi-stack package (MSP) under high temperature storage (HTS) testing condition

Wire ball open failure at the interface of the gold wire and bonding pad of a multi-stack package (MSP) under high temperature storage (HTS) condition of 150 °C is studied. Failure analysis using FIB-SEM was conducted by in-plane moiré interferometry and FEA to clarify the failure mechanism. The ball open failure due to Kirkendall void that results from metal diffusion at high temperature was accelerated by the tensile stress imposed at the gold wire. The tensile stress developed at the gold wire when packages showing different warpage behaviours were stacked. Mechanical interaction between top and bottom packages caused unstable warpage, readily twisted and saddled. The wire came in contact with the photo-sensitive solder resist (PSR) dam because of the unstable warpage and this contact resulted in tensile stress at the gold wires. Solder flux residues reacted with the encapsulant, and as a result, the encapsulant of the top package adhered to the chip of the bottom package, and this adherence created additional tensile stress at the gold wires. To reduce the tensile stress at the wires, the PSR dam was removed, loop shape was altered from 45° to 90°, water soluble flux was applied, and cleaning process was added. HTS reliability was significantly improved and guaranteed after reducing the tensile stress at the wires.     

Cover Picture: Protein Detecting Arrays Based on Cationic Polythiophene–DNA‐Aptamer Complexes (Adv. Mater. 20/2006)

The cover image depicts biochips based on responsive nanoaggregates made from stoichiometric complexes between a cationic polythiophene and an appropriate DNA aptamer. These structures undergo a conformational transition from an unfolded to a folded (G‐quadruplex) structure in the presence of a specific target protein that results in a significant increase of the fluorescence intensity, as reported on p. 2703 by Leclerc and co‐workers.     

Comments on “Quadratic stabilization of continuous timesystems with state-delay and norm-bounded time-varyinguncertainties”

In the above mentioned paper by Mahmoud-Muthairi (ibid. vol.39 (1994)) a sufficient condition for memoryless stabilization of a class of uncertain linear systems with a variable-state delay and norm-bounded time-varying uncertainties is derived in terms of an algebraic Riccati equation. This Riccati equation depends on several free matrix variables, and a subsequent result in the paper, Theorem 2, states that failure or success of the stabilization algorithm is independent of the selection of these matrix variables. In this paper, we give a counterexample to this Theorem 2 as well as providing a fix     

A note on the robust stability of uncertain stochastic fuzzy systems with time-delays

Takagi-Sugeno (T-S) fuzzy models are now often used to describe complex nonlinear systems in terms of fuzzy sets and fuzzy reasoning applied to a set of linear submodels. In this note, the T-S fuzzy model approach is exploited to establish stability criteria for a class of nonlinear stochastic systems with time delay. Sufficient conditions are derived in the format of linear matrix inequalities (LMIs), such that for all admissible parameter uncertainties, the overall fuzzy system is stochastically exponentially stable in the mean square, independent of the time delay. Therefore, with the numerically attractive Matlab LMI toolbox, the robust stability of the uncertain stochastic fuzzy systems with time delays can be easily checked.     

Preparation of AZ91D Slurries for Semi-Solid Forming Using Al8 ( Mn, Fe) 5 Precipitates

During the solidification of the AZ91D-alloys, the Al8(Mn, Fe)5 phase is generally precipitated in the melt in advance of the precipitation of the primary α-Mg. The basic principle for manufacturing AZ91D-alloy slurries for semi solid forming is to use the Al8(Mn, Fe)5 precipitates as the heterogeneous nucleation sites for primary α-Mg phases. Microscopic analysis for the location of the Al8(Mn, Fe)5 precipitate explains that the Al8(Mn, Fe)5 precipitate is the effective heterogeneous nucleation site for the primary α-Mg phase. It was also observed that increase of the Mn content in the melt and the cooling rate below to the solid/liquid two-phase region resulted in smaller and more globular primary α-Mg due to the increase of heterogeneous nucleation sites. It was found that the average α-Mg diameter grew as a function of t0.278, where t is the holding time at the solid/liquid two-phase region. This would be attributed to the Ostwald type ripening and coalescence between primary α-Mg phases. The cooling rate below to the solid/liquid two-phase region, Mn content in AZ91D alloy, and the holding time and temperature affected on the quality of slurry.     

Kinematic optimal design of a paramill: A multi‐SP device

In this paper, a manipulability analysis of a new parallel‐type rolling mill, named “paramill,” in its conceptual design stage is investigated. The paramill considered uses two Stewart platforms (SPs) in opposite directions for the generation of 6 degree‐of‐freedom motions of individual work‐rolls. The objective of this new approach is to pursue an integrated control of the strip thickness, strip shape, pair‐crossing angle, uniform wear of the rolls, and tension of the strip. The forward/inverse kinematics problems are formulated. Two main kinematic parameters, the size of the base and the acute angle made by two neighboring joints for a given size of the work‐roll, have been determined in the way that the force and moment transmission from the actuators to the work‐rolls is maximized. © 2004 Wiley Periodicals, Inc.     

Modeling and control for a Gough‐Stewart platform CNC machine

In this paper, a complete dynamic model on task space for a 6 degrees of freedom (DOF) Gough‐Stewart platform‐type computer numerical control (CNC) machine is derived. The rotation terms of the legs are included for those inertia effects cannot be negligible in the machine tool applications. The formulation derived by means of the Euler‐Lagrange method is convenient for designing the adaptive control law. Also, the average‐type force model for end milling process is derived and included in the dynamic model and control. A composite adaptive control scheme is developed by use of filtering dynamics technique. An appropriate estimator gain is designed in the parameter adaptation law that is useful for estimating the selected important cutting parameters. Experimental results verify the proposed adaptive control scheme can achieve good tracking performance. © 2004 Wiley Periodicals, Inc.     

Design of parts and manufacturing systems for reliability and maintainability

The design of parts and manufacturing systems can be viewed from different perspectives. This paper discusses the design of parts and manufacturing systems from reliability and maintainability perspectives. A convenient method of considering reliability and maintainability is through the use of design rules which are based on empirical and theoretical knowledge. Four design rules for improvement of reliability and maintainability of systems are presented. The design rules are proven and substantiated with numerical results. The relationship between the design for reliability and maintainability rules and design for manufacturing process rules is discussed.     

Procedural Synthesis using Vortex Particle Method for Fluid Simulation

We propose a fast and effective technique to improve sub‐grid visual details of the grid based fluid simulation. Our method procedurally synthesizes the flow fields coming from the incompressible Navier‐Stokes solver and the vorticity fields generated by vortex particle method for sub‐grid turbulence. We are able to efficiently animate smoke which is highly turbulent and swirling with small scale details. Since this technique does not solve the linear system in high‐resolution grids, it can perform fluid simulation more rapidly. We can easily estimate the influence of turbulent and swirling effect to the fluid flow.