不同石墨形态铸铁热疲劳性能试验研究

针对某些承受热循环工况的铸件，采用实验室手段，研究了不同石墨形态铸铁──灰铁、蠕铁、球铁在＞５０～４０℃循环温度下的热疲劳性能。结果表明，在本试验条件下，以球铁的热疲劳抗力最好，灰铁次之，蠕铁最差，研究结果可供实际生产中，选材时的参政。     

微机控制多功能晶闸管（SCR）焊接电源静动特性的研究

本文介绍一种简单可靠的微机控制SCR焊接电源硬件系统和获得多种静特性及优良动特性的控制软件。提出比例—积分—微分(PID)控制算法是微机控制SCR电源系统中较为理想的算法。对所研制的电源初步进行了手弧焊、CO_2气体保护焊和埋弧焊焊接,结果表明其可靠性、灵活性和焊接工艺性均具有很大的优越性。     

泥浆泵的动密封

介绍了用于泥浆泵组合动密封的结构和工作原理 ,重点给出了付叶轮的设计计算方法和步骤 ,并举例说明。     

HMN59-2-1合金的新型本构关系

HMN59－2－1是近年来轿车用的同步器齿环的主要合金之一。本文通过在Gleeble-1500热模拟机上的模拟试验，系统地研究了锻造热参数（变形速度、变形温度、变形程度）与HMN59－2－1合金流动应力的数值关系，并且通过其真实σ－ε曲线，采用数理统计原理科学地分析并回归出了能综合反映锻造热力参数对材料成形性能影响的本构方程，为HMN59－2－1合金锻造的数值模拟和锻造热力参数的合理制订了与控制提供了基础。     

A new Cu–Hf–Al ternary bulk metallic glass with high glass forming ability and ductility

We have discovered a new Cu-based bulk metallic glass (BMG). Although of a simple Cu₄₉Hf₄₂Al₉ ternary composition, the as-cast alloy is a monolithic, uniform BMG with a critical diameter as large as 10 mm. The width of the supercooled liquid region ΔT_x and the reduced glass transition temperature T_rg for this glass are 85 K and 0.62, respectively. In addition to its high glass-forming ability and high density of 11 g/cc, this BMG exhibits high ductility with a compressive plastic strain of 11–13%, making it a good candidate for applications as well as for studies of deformation behavior of Cu-based BMGs.     

Characterization of the microstructure and hardness of the HAZ in a 800 MPa grade RPC steel

The microstructure and hardness of the HAZ in a 800 MPa grade ultra-low-carbon microalloyed steel were studied.The results indicate that the heat affected zone (HAZ) of the RPC (Relaxation- Precipitation- Controlling) steel possesses a continuous gradient structure, and can be classified into three zones, i. e. CGHAZ ( coarse-grain HAZ ) , FGHAZ (fine-grain HAZ ) and ICHAZ ( intercritical temperature HAZ ). The microstructures in the HAZ are all composed of bainite-like structure.The microstructare in the CGHAZ mainly consists of lath-like bainite and granular bainite . The influences of heat input and t8/5 on the hardness in the HAZ of RPC steel are notable. With the increase of heat input and t8/5, the softening tendency of HAZ becomes obvious. The hardening phenomenon that normally occurs in the CGHAZ does not take place with this steel in the range of experimental conditions. The softening in the ICHAZ is bound to occur. Hence appropriate welding technologies need to be selected.     

NUMERICAL SIMULATION OF MACRO-SEGREGATION IN STEEL INGOT DURING SOLIDIFICATION

A mathematical model coupling the momentum, energy and species conservation equations was proposed to calculate the macro-segregation of Fe-C alloy ingot during solidification. The corresponding simulation software which concurrently solves the macroscopic mass, momentum, energy and species conservation equations has been developed by applying the SIMPLE algorithm. The thermo-solutal convection in a NH4 Cl-H2O ingot is verified and the result shows good agreement with that reported. Then macro-segregation in a steel ingot is simulated by using the developed program. The steel ingot is in a rectangular mold with a riser. The fluid flow is mainly induced by the temperature field and the solid fraction. The macro-segregation pattern is mainly affected by the thermo-induced convection in the mushy zone. The negative segregation forms along the walls of the casting. The positive segregation forms at the top center of the casting into the riser. The species concentration reaches the peak in the center of the ingot where solidification ends lastly.     

焊缝跟踪和物料跟踪

介绍宝钢 1 5 5 0热镀锌机组焊缝跟踪和物料跟踪控制系统的配置和功能 ,以及系统应用软件的功能和现场使用情况。     

Solid-state phase equilibria in the Gd–Co–Al ternary system at 1173 K

A portion of the isothermal section (1173 K) of the phase diagram of the Gd–Co–Al ternary system (up to 33.3 at.% Gd) were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersion spectroscopy (EDS) techniques. Fourteen single-phase regions (including solid solution regions of the binary compounds), twenty-five two-phase regions and twelve three-phase regions were found to exist at this isothermal section. In the GdCo₂–GdAl₂ system, the existence of the GdCo_0.74Al_1.26 phase is identified and it has a composition range of 30–45 at.% Al, the maximum solid solubility of Al in GdCo₂ is about 15 at.%, and Co in GdAl₂ is about 16 at.%. Besides, the maximum solid solubility of Al in Co, Gd₂Co₁₇ and GdCo₅ is about 6, 17 and 25 at.%, respectively, the maximum solid solubility of Gd in Co, CoAl is below 2 at.% and the solid solubility range is from 47 to 61 at.% Al in CoAl phase. In this work, no new ternary compounds were observed.     

AlTiB纳米细化剂对ZL101合金力学及阻尼性能的影响

利用原位自生法合成的纳米晶粒细化剂,成功的克服了颗粒团聚,有效的抑制了颗粒的沉降。本试验用其对ZL101合金的细化行为进行了研究。试验结果表明:加入量为0.2%(质量分数)时,纳米晶粒细化剂可有效地细化初晶α-Al,改善共晶硅的形貌及尺寸,细化后铸态α-Al枝晶尺寸由44μm减小至23μm;经T6处理的细化后试样其拉伸断口为韧窝断口,且韧窝明显多于未细化试样;加入细化剂后保温30min,与未细化合金相比,抗拉强度提高了28MPa,屈服强度提高了22MPa,延伸率增加了2.6%;同时细化后合金的阻尼性能较未细化合金有了大幅提高,0.5Hz时细化后室温阻尼性能Q-1=13×10-3,较之细化前Q-1提高了5×10-3。