Droplet de-entrainment by inertial impaction on vertical rods in an air-droplet mixture flow

We experimentally investigate the de-entrainment of droplets by inertial impaction on an array of vertical rods in an air-droplet mixture flow. The de-entrainment efficiencies are measured for a single rod, for a single row of rods, and for a multi-row of rods. We investigate the effects of the droplet mass flux (0.5–5.4 kg/m² s), the droplet Weber number (3000–8000), the air velocity (0–6 m/s), the rod geometry, and the surface roughness on the de-entrainment, and the rod diameter-to-pitch ratio effect on the de-entrainment. The results for a single rod show that the de-entrainment efficiency decreases slightly as the droplet mass flux increases; however, in our experimental ranges, there is negligible dependence on the droplet Weber number, the air velocity, and the surface roughness. The rod geometry affects the de-entrainment efficiency. The results for a single row of rods show that the existence of neighboring rods promotes de-entrainment due to droplet splashing, and we develop a correlation to show the effect of diameter-to-pitch ratio on the de-entrainment. Using information on the de-entrainment efficiencies of a single rod and those of a single row of rods, we propose a correlation that predicts the de-entrainment efficiency for a multi-row of rods with a staggered array. The RMS errors of the correlation from the de-entrainment efficiencies experimentally obtained are within 13.5%.     

Adsorption characteristics of binary vapors among acetone, MEK, benzene, and toluene

Adsorption dynamics of single and binary vapor systems on the activated carbon bed were studied by using acetone, methylethyketone (MEK), benzene, and toluene. Relationships between the equilibrium adsorption capacity and the characteristics of vapors such as molecular weight, density, boiling point, vapor pressure, molecular diameter, and polarity index were also investigated. From breakthrough experiments, toluene had the strongest affinity with activated carbon in the single and binary vapor systems. The shape of the breakthrough curves of vapor with higher affinity in the binary system was similar to that of the single vapor. On the other hand, the vapor with lower affinity showed a roll-up phenomenon, but the level of roll-up became lower and wider with the increase in fraction in the binary system.     

I–V curve characteristics of solar cells on composite substrate under mechanical loading

This research is aimed to conduct a characterization of I–V (current-voltage) curve changes in order to interpret the effects of physical defects such as microcracks of solar cells installed over structures to which mechanical load is applied on the power generation performance of solar cells, as well as to conduct fractography to interpret causes for reducing the power generation performance of the cells. To accomplish this, tensile specimens to which a mechanical load would be applied were produced using composite materials, which are representative light materials and solar cells that were attached to the specimens using the adhesive property of EVA film. In the experiment, mono-crystalline silicon solar cells were used, which are breakable and whose efficiency is approximately 24.2% (lab.). Also, in order to evaluate the power generation performance of solar cells under mechanical loading in real-time, a measuring device was designed to compare and evaluate the time point and property of fracture under mechanical loading. Moreover, fractography was conducted to analyze and consider causes for reducing the efficiency of solar cells. As a result of the experiment, it was found that the mechanical load applied to solar cells caused cracks to the surface and interior of the cells, which in turn reduced the I_sc value and the V_oc value of the I–V curve. The present study provides an initial set of valuation parameters in the maintenance and management of installed solar cells when applying solar cell technology to dynamic structures.     

Winglet geometry effects on tip leakage loss over the plane tip in a turbine cascade

The effects of winglet offset distance, winglet coverage, and winglet cross section on the over-tip leakage loss for the plane tip have been investigated experimentally in a turbine blade cascade for a tip gap height-to-span ratio of h/s = 1.36 %. The results show that the over-tip leakage loss for the full coverage winglet increases steeply with increasing the winglet offset distance. This loss generation is attributed to flow disturbances over the forward-facing and backward-facing steps within the tip gap. The winglet flush mounted to the tip surface provides the best result. With the leading edge winglet portion or without it, the both-side winglet always provides better aerodynamic performance than the corresponding pressure-side winglet or suction-side winglet. Longer coverage of the both-side winglet leads to lower loss. Therefore, the full coverage winglet performs best in the loss reduction for the plane tip. In general, thinner winglet leads to better aerodynamic result, and the winglet cross section having a slant bottom surface with the smallest thickness at its outer end is recommended.     

Precision measurements of reaction wheel disturbances with frequency compensation process

The reaction wheel, an actuator for satellite attitude control, produces disturbance torque and force as well as axial control torque. The disturbances are so crucial to the pointing stability of this high precision satellite that a measurement of disturbances is necessary for such a satellite. The measurement table that is equipped with several load cells is one of the favorite types of measurement devices. The disturbance force and torque caused by the wheel's rotation, however, stimulate the elasticity of the loadcells from the measurement table and induce the vibration of the table. This then causes the measurement error, which is especially large near the resonance frequencies of the table. In order to reduce this type of error, a calibration process with frequency compensation is suggested in this paper. The “filtered” disturbance spectrum is obtained from the raw data and the degradation of data accuracy caused by the table vibration is alleviated. Since the exact measurement is made possible by this compensation process even in the resonance area, the measurement range can be expanded up to the frequency area including the resonance frequencies. The compensation method has been adopted for the HAU measurement table where three uni-directional loadcells are used. The validity of the use of uni-directional loadcells is also tested theoretically.     

Note: High speed optical profiler based on a phase-shifting technique using frequency-scanning lasers

We present a high speed optical profiler (HSOP) using frequency-scanning lasers for three-dimensional profile measurements of microscopic structures. To improve upon previous techniques for implementing the HSOP, we developed frequency-scanning lasers and a compact microscopic interferometer. The controller of the HSOP was also modified to generate proper phase-shifting steps. For measurements of step height specimens, the HSOP showed results comparable with a commercial optical profiler, even with much higher measurement speeds (up to 30 Hz). The typical repeatability of step height measurement was less than 1 nm. We also present measurements of microscopic structures to verify the HSOP's ability to perform high speed inline inspection for the semiconductor and flat-panel display industries.     

Significant Enhancement of the Dielectric Constant through the Doping of CeO2 into HfO2 by Atomic Layer Deposition

Films of CeO₂ were deposited by atomic layer deposition (ALD) using a Ce(mmp)₄ [mmp = 1‐methoxy‐2‐methyl‐2‐propanolate] precursor and H₂O reactant. The growth characteristics and film properties of ALD CeO₂ were investigated. The ALD CeO₂ process produced highly pure, stoichiometric films with polycrystalline cubic phases. Using the ALD CeO₂ process, the effects of Ce doping into an HfO₂ gate dielectric were systematically investigated. Regardless of Ce/(Ce + Hf) composition, all ALD Ce_xHf_1?xO₂ films exhibited constant growth rates of approximately 1.3 Å/cycle, which is essentially identical to the ALD HfO₂ growth rates. After high‐temperature vacuum annealing at 900°C, it was verified, based on X‐ray diffraction and high‐resolution cross‐sectional transmission electron microscopy results, that all samples with various Ce/(Ce + Hf) compositions were transformed from nanocrystalline to stabilized cubic or tetragonal HfO₂ phases. In addition, the dielectric constant of the Ce_xHf_1?xO₂ films significantly increased, depending on the Ce doping content. The maximum dielectric constant value was found to be nearly 39 for the Ce/(Ce + Hf) concentration of ~11%.     

Interactive robust optimal design of plastic injection products with minimum weldlines

A new robust optimal design methodology has been developed and applied to the design of plastic injection molding products. Taguchi’s robust design method and an optimal design search algorithm are integrated with a commercial CAE simulation tool. A direct search-based optimization procedure is implemented with the considerations of process variations as well as uncontrollable noise variables. The Interactive Design Space Reduction Method (IDSRM) based on orthogonal arrays for design of experiments is developed as a general optimization tool. Using the system, designers can interactively adjust the design space during the searching process for the optimal solution based on the outcomes of the experiments. The developed methodology is applied to an industrial application: a molding process design of an automobile front bumper to minimize the weldline, a form defect of plastic parts. Compared with the initial design solution, the optimized design aided by the proposed methodology shows a more efficient and better result in terms of design robustness against process variations.     

Synthesis and luminescence properties of new blue‐light‐emitting polyconjugated poly{1,1′‐biphenyl‐4,4′‐diyl‐[1‐(4‐t‐butylphenyl)]vinylene} polymers and copolymers

Three new soluble polyconjugated polymers, all of which emitted blue light in photoluminescence and electroluminescence, were synthesized, and their luminescence properties were studied. The polymers were poly{1,1′‐biphenyl‐4,4′‐diyl‐[1‐(4‐t‐butylphenyl)]vinylene}, poly((9,9‐dioctylfluorene‐2,7‐diyl)‐alt‐{1,4‐phenylene‐[1‐(4‐t‐butylphenyl)vinylene‐1,4‐phenylene]}) [P(DOF‐PVP)], and poly([N‐(2‐ethyl) hexylcarbazole‐3,6‐diyl]‐alt‐{1,4‐phenylene‐[1‐(4‐t‐butylphenyl)]vinylene‐1,4‐phenylene}). The last two polymers had alternating sequences of the two structural units. Among the three polymers, P(DOF‐PVP) performed best in the light‐emitting diode devices of indium–tin oxide/poly(ethylenedioxythiophene) doped with poly(styrene sulfonate) (30 nm)/polymer (150 nm)/Li:Al (100 nm). This might have been correlated with the balance in and magnitude of the mobility of the charge carriers, that is, positive holes and electrons, and also the electronic structure, that is, highest occupied molecular orbital (HOMO) and lowest unoccupied molecular orbital (LUMO) levels, of the polymers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 307–317, 2006     

Development of advanced x-ray imaging crystal spectrometer utilizing a large area segmented proportional counter for KSTAR

An advanced x-ray imaging crystal spectrometer (XICS) for KSTAR tokamak has been developed by utilizing a segmented two dimensional (2D) position-sensitive multiwire proportional counter. The XICS for the KSTAR tokamak provides time-resolved measurements of the radial ion and electron temperature profiles, toroidal plasma rotation velocity, and ionization equilibrium. The segmented 2D detector with delay-line readout and supporting electronics has been adopted to improve the photon count rate capability. The current fabrication status of the XICS for the KSTAR tokamak and the first performance test results of the prototype segmented 2D detector are presented.