Green composites based on high‐density polyethylene and Saccharum spontaneum: Effect of filler content on morphology,thermal, and mechanical properties

Here we report the preparation and characterization of a green composite based on high‐density polyethylene and Kaans grass (Saccharum spontaneum). The composites were prepared by conventional melt‐mixing method, using maximum loading of Kaans grass in powder form (KG‐filler) to achieve acceptable range of required properties. Maleic anhydride grafted polyethylene was used as compatibilizer to achieve effective interaction for improved surface adhesion which was confirmed by FT‐IR spectroscopy. Morphological studies revealed good interaction between the base polymer matrices and the KG‐fillers that improved the mechanical and thermal properties of the composites up to certain (10 phr) KG‐filler loading. Study on water absorption property revealed moderate increase in weight at higher KG‐filler loadings. Thermogravimetric analysis (TGA) and melt flow index (MFI) studies indicated retention of thermal stability and flow property of the HDPE/KG‐filler composite at lower filler loadings. POLYM. COMPOS., 36:2157–2166, 2015. © 2014 Society of Plastics Engineers     

Microhardness of Sputter-Deposited Zirconia Films on Silicon Wafers

Calcia-stabilized zirconia films were deposited on the surface of silicon 111 wafers using radio frequency (rf) magnetron sputter deposition. Deposition was conducted at substrate temperatures that varied in the range of 80°–900°C. X-ray diffractometry results showed that all the films consisted of cubic zirconia. The fracture surface morphology and etched surfaces of the films were studied using scanning electron microscopy (SEM). Depending on the deposition temperature, the structure of the film was either columnar or equiaxed. The transition temperature from the columnar structure to the equiaxed structure was at a ratio of deposition temperature to melting temperature of } 0.42. The microhardness of the films was evaluated using a developed model that is based on the plastic zone analysis below a diamond (Vickers) indentor. From this model, the microhardness was found to increase as the deposition temperature increased, which was probably because the hardness of ceramic materials decreases as the defect concentration increases.     

Bio-hydrometallurgical processing of low grade chalcopyrite for the recovery of copper metal

A process flowsheet was developed to recover copper metal from the lean sulfide ore of copper available at Malanjkhand, Hindustan Copper Limited (HCL), India. Copper pregnant leach solution (PLS) obtained from bio-heap leaching of chalcopyrite containing 0.3% copper was purified through solvent extraction (SX) and the copper recovered by electrowinning (EW). The copper-free raffinate obtained from SX stripping unit was returned back to the bioleaching circuit. The purity of the electrolytic copper produced at pilot scale was found to be 99.96%. During electrowinning, the effect of flow rate of electrolyte on current efficiency and energy consumption was also studied.     

Electro-Fenton treatment of synthetic organic dyes: Influence of operational parameters and kinetic study

This work investigates oxidative decolorization of two different dyes, Methylene blue and Titan yellow in aqueous solution using an environmentally friendly advanced electro-chemical oxidation (electro-Fenton) process. The effect of operating conditions like H₂O₂ concentration, current density, initial dye concentration was studied in a batch stirred cell. Individual decolorization decay kinetics for both dyes was investigated. The second-order absolute rate constants (L mol^?1 s^?1) between hydroxyl radical and dye have been calculated from experimental data by fitting it to the decolorization model. The apparent kinetic constants, k _app (s^?1) for Methylene blue and Titan yellow dye decolorization were also determined. The experimental data showed a good fit to the theoretical model, which can predict data in a wide range of % dye decolorization. This process also reduces COD of the dye solution, and the unit energy demand (UED) in kWh/kg COD removed for different electrical current has been reported.     

Separation of acid–water mixtures by pervaporation using nanoparticle filled mixed matrix copolymer membranes

BACKGROUND: Low energy and less expensive membrane based separation of acetic acid‐water mixtures would be a better alternative to conventional separation processes. However, suitable acid resistant membranes are still lacking. Thus, the objective of the present study was to develop mixed matrix membrane (MMM) which would allow high flux and water selectivity over a wide range of feed concentrations of acid in water. RESULTS: Three MMMs, namely PANBA0.5, PANBA1.5 and PANBA3 were made by emulsion copolymerization of acrylonitrile (AN) and butyl acrylate (BA) with 5.5:1 comonomer ratio and in situ incorporation of 0.5, 1.5 and 3 wt%, sodium montmorilonite (Na‐MMT) nanofillers, respectively. For a feed concentration of 99.5 wt% of acid in water the membranes show good permeation flux (2.61, 3.19, 3.97 kg m^?2 h^?1 µm^?1, for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) and very high separation factors for water (1473, 1370, 1292 for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) at 30 °C. Similarly for a dilute acid–water solution, i.e. for 71.6 wt% acid the membrane showed a very high thickness normalize flux (8.67, 9.44, 11.56 kg m^?2 h^?1 µm^?1, for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) and good water selectivity (101.7, 95.3, 79 for PANBA0.5, PANBA1.5 and PANBA3 membrane, respectively) at the same feed temperature. The permeation ratio, permeability, diffusion coefficient and activation energy for permeation of the membranes were also estimated. CONCLUSION: Unlike most of the reported membranes, the present MMMs allowed high flux and selectivity over a wide range of feed concentrations. These membranes may also be effective for separating other similar organic‐water mixtures. Copyright © 2012 Society of Chemical Industry     

Effect of Boehmite Alumina Nanofiller Incorporation on the Morphology and Thermal Properties of Functionalized Poly(propylene)/Polyamide 12 Blends

A composite of boehmite alumina nanoparticles and a PP/PA12 blend is prepared. WAXD and SEM suggest that a low filler loading enhances the coalescence of PA12, whereas a higher loading reverses the situation. DSC, DMA and TGA reveal that the final properties of the blend composites such as crystallization temperatures, flexural storage moduli, or thermal degradation temperatures improve with increasing nanoparticle loading. The data are compared with the neat polymers and the compatibilized blend, and the results show that the compatibility increases only at high nanoparticle loading, and most of the thermal properties improve with increasing nanoparticle content in the blends. The presence of interfacial interactions between the polymer matrices and the filler was confirmed via FTIR.

     

Preparation of poly(ε‐caprolactone)/poly(ε‐caprolactone‐co‐lactide) (PCL/PLCL) blend filament by melt spinning

Poly(ε‐caprolactone)/poly(ε‐caprolactone‐co‐lactide) (PCL/PLCL) blend filaments with various ratios of PCL and PLCL were prepared by melt spinning. The effect of PLCL content on the physical properties of the blended filament was investigated. The melt spinning of the blend was carried out and the as spun filament was subsequently subjected to drawing and heat setting process. The addition of PLCL caused significant changes in the mechanical properties of the filaments. Crystallinity of blend decreased with the addition of PLCL as observed by X‐ray diffraction (XRD) and differential scanning calorimetry (DSC). Scanning electron microscopy (SEM) revealed that the fracture surface becomes rougher at higher PLCL content. It may be proposed that PCL and PLCL show limited interaction within the blend matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

The Effect of Limonene on the Crystallization of Cocoa Butter

The formulation of reduced fat chocolate has been of interest to the confectionery industry for a considerable time. It presents a challenge, as fat reduction strategies are often accompanied by poor quality of the formulated product due to an increased viscosity of the molten chocolate. This causes difficulties during processing and poor sensory properties of the final product. The addition of limonene to chocolates leads to fat reduced chocolates that are less hard and have a lower melt viscosity. This study was undertaken to shed light on the changes produced by the addition of limonene on the crystallization and microstructure of cocoa butter. Based on evidence obtained by X-ray diffraction, differential scanning calorimetry and polarized light microscopy, it is proposed that the presence of limonene enhances the production of lower polymorphic forms on cooling but accelerates the transformation to more stable polymorphic forms. This is demonstrated in the transformation of the α and β′_IV forms in cocoa butter to form β_V at early storage times (t = 0–1 week), and the transformation to form β_VI at times >2–3 weeks at 20 °C. There is a complex but marked effect on crystal size, mainly at early storage times.     

Synthesis,characterization, and drug release properties of poly(N-isopropylacrylamide) gels prepared in methanol–water cononsolvent medium

Poly(N-isopropylacrylamide) (PNIPAM) hydrogels were simply prepared by free radical polymerization in different methanol–water mixture. A scanning electron microscopy study revealed that the freeze-dried hydrogels were macroporous. The swelling ratios in water at 20°C of the resulting hydrogels followed the order: X_0.43>X_0.21>X_0.76 ≈ X_0.57>X_0.31>X_0.13>X_0.06>X₀, where X_m denotes a gel prepared in a methanol–water mixture with m mole fraction of methanol (x_m). Below the lower critical solution temperature, the swelling ratio values of all of the hydrogels gradually decreased with the increase in the temperature. The complete collapse of the PNIPAM chain of all the gels occurred at about 38°C, whereas the same was observed at about 35°C for the conventional gel prepared in water. The swelling ratio values of all the PNIPAM gels in the methanol–water mixtures with different x_m values at 20°C passed through a minimum in the cononsolvency zone. The deswelling rates of the hydrogels decreased in the following order: X_0.43> X_0.31> X_0.21> X_0.57> X_0.76 ≈ X_0.13> X_0.06> X₀. The reswelling rates of these hydrogels decreased in the following order: X₀> X_0.31> X_0.06 ≈ X_0.13 > X_0.76> X_0.57> X_0.21> X_0.43. The release rates of the Tramadol Hydrochloride drug at 37°C from the drug-loaded hydrogels were almost same for all of the hydrogels. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and characterization of graphene and Ni-decorated graphene using flower petals as the precursor material

A simple method is reported for preparing graphene and nickel-decorated graphene from the petals of lotus and hibiscus flowers by heating the original petals and petals soaked in a nickel(II) chloride solution ranging 800–1600 °C under a flowing argon atmosphere for 0.5 h. The products have been characterized by scanning and transmission electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy. Graphene prepared at high temperature (>1200 °C) is purer than that obtained at a lower temperature (800 °C). The presence of nickel has been found to have improved the quality of the graphene and electron density near the Fermi energy level.