Jute felt composite from lignin modified phenolic resin

Raw and dewaxed jute felt composites were prepared with resol and lignin modified phenol formaldehyde resin. Four different types of lignin modified resins were used by replacing phenol with lignin. The lignin modified resins were prepared from purified lignin obtained from paper industry waste black liquor. To investigate bonding between jute and resin, IR spectroscopy of jute felts and composites was carried out. The thermal stability of the composites was assessed by DSC and TGA. It was found that the lignin resin jute composite is thermally more stable than resol composite. XRD of jute felt and composite shows that the crystallinity of the jute fiber increases after composite preparation. The lignin resin composites were tested for water absorption and thickness swelling, and it was found that the results are comparable with those of resol jute composite. Composites prepared from lignin phenol formaldehyde resin with 50% phenol replacement has shown 75% tensile strength retention to that of pure resol jute composite.     

Ozone Contactor Hydrodynamics

Tracer tests were conducted at the 6,000 pounds of ozone per day Tucson, CAP Water Treatment Plant in Tucson, Arizona. The tests were designed to determine T₁₀ values through the contactors at various operating conditions. The tests were modeled using three techniques. Peclet Number was calculated for each of the runs, which would indicate the hydrodynamic conditions inside the ozone contactor. The results indicated that the increase in water flow rate and the number of cells with gas flow increased Peclet Number. The flow rate of liquid seemed to impact the Peclet Number more than gas flow. The headloss in each cell appeared to be important in controlling the distribution of liquid and gas through the cell. A correlation was developed between the product of gas and liquid phase Reynolds Number and Peclet Number.     

Insight on Castor Oil Based Polyurethane and Nanocomposites: Recent Trends and Development

Castor oil has gained momentous attention as a valuable bio-based monomer and a potential alternative to the current petrobased polyol for synthesizing polyurethane due to the presence of inherent hydroxyl group. In spite of its huge potentiality very little has been reviewed regarding the development of polyurethane from castor oil. This review thus highlights the recent trends and development in the field of polyurethane and its nanocomposite based on castor oil including its biodegradability and weatherability studies. Further, this review also provides an insight regarding the utilization of castor oil based polyurethane and its nanocomposite for coating application.     

A facile synthesis of PLGA encapsulated cerium oxide nanoparticles: release kinetics and biological activity

In the present article a facile synthesis of cerium oxide nanoparticles (CNPs) encapsulated in PLGA microparticles is reported. The release kinetics of the CNPs from the PLGA matrix was investigated under acidic, basic and near-neutral pH. A diffusion model was applied to determine the diffusivity of the CNPs from the PLGA matrix. The morphology of the degraded PLGA particles was characterized by high resolution SEM. Superoxide dismutase (SOD) mimetic activity was retained in released CNPs for a longer period of time (～90 days) under different pH. PLGA encapsulated CNP showed excellent biocompatibility. This study demonstrates a potential strategy to deliver CNPs using biodegradable PLGA that ensures a slow release of the CNPs over a long period of time. Thus, the synthesized PLGA encapsulated CNPs could find potential applications in tissue engineering like bone remodelling and regeneration, and protection from disorders caused by neurodegeneration.     

Cracking induced tribological behavior changes for the HVOF WC-12Co cermet coatings

HVOF sprayed WC based cermet coatings have been widely used in industries as barriers against wear and hydrodynamic cavitation due to their high hardness and relatively high toughness. However, cracking of the coatings can occur during coating production or in service, which can reduce operational performances. It can be difficult to assess the performance impact due to cracks within the coating and as to whether the cracked coatings should be resprayed or removed from service. In this work, artificial cracks of different widths were introduced to liquid fuel HVOF sprayed WC-12Co coating through uniaxial tension of the coated steel substrate to assess the implications of such cracking. Tribological performances of the cracked coatings were examined using rubber wheel dry abrasion, ‘ball on disc’ sliding wear, and ultrasonic cavitation erosion. The results show that the crack deteriorates the abrasive wear resistance of the coating at the initial stage due to preferable mass loss at the cracks. However, after 30?min of abrasion, all the cracked coatings showed the same wear rate as compared to the non-cracked coating, with the abrasive wear resistance acting independent to the crack characteristics. Because the cracks could store wear debris and thus minimize the debris induced abrasion to the coating surface during sliding wear test, both improvement in wear resistance and reduction in coefficient of friction (COF) were detected in the cracked coatings. During the cavitation test, it was found that the mass loss of the specimen increased significantly (up to 75%)with crack width and density suggesting that the crack presence greatly deteriorated the cavitation resistance of the cermet coatings.     

Effect of Deposition Rate on the Stress Evolution of Plasma-Sprayed Yttria-Stabilized Zirconia

The deposition rate plays an important role in determining the thickness, stress state, and physical properties of plasma-sprayed coatings. In this article, the effect of the deposition rate on the stress evolution during the deposition (named evolving stress) of yttria-stabilized zirconia coatings was systematically studied by varying the powder feed rate and the robot-scanning speed. The evolving stress during the deposition tends to increase with the increased deposition rate, and this tendency was less significant at a longer spray distance. In some cases, the powder feed rate had more significant influence on the evolving stress than the robot speed. This tendency can be associated with a deviation of a local deposition temperature at a place where sprayed particles are deposited from an average substrate temperature. At a further higher deposition rate, the evolving stress was relieved by introduction of macroscopic vertical cracks as well as horizontal branching cracks.     

Microstructural Analysis and Transport Properties of Thermally Sprayed Multiple-Layer Ceramic Coatings

Multilayer, graded ceramic/metal coatings were prepared by an air plasma spray method on Ti-6Al-4V, 4140 steel and graphite substrates. The coatings were designed to provide thermal barriers for diesel engine pistons to operate at higher temperatures with improved thermal efficiency and cleaner emissions. A systematic, progressive variation in the mixture of yttria-stabilized zirconia and bondcoat alloys (NiCoCrAlYHfSi) was designed to provide better thermal expansion match with the substrate and to improve thermal shock resistance and cycle life. Heat transfer through the layers was evaluated by a flash diffusivity technique based on a model of one-dimensional heat flow. The aging effect of the as-sprayed coatings was captured during diffusivity measurements, which included one heating and cooling cycle. The hysteresis of thermal diffusivity due to aging was not observed after 100-h annealing at 800 °C. The measurements of coatings on substrate and freestanding coatings allowed the influence of interface resistance to be evaluated. The microstructure of the multilayer coating was examined using scanning electron microscope and electron probe microanalysis.     

Process Control and Characterization of NiCr Coatings by HVOF-DJ2700 System: A Process Map Approach

The concept of ‘process maps’ has been utilized to study the fundamentals of process-structure-property relationships in high velocity oxygen fuel (HVOF) sprayed coatings. Ni-20%Cr was chosen as a representative material for metallic alloys. In this paper, integrated experiments including diagnostic studies, splat collection, coating deposition, and property characterization were carried out in an effort to investigate the effects of fuel gas chemistry (fuel/oxygen ratio), total gas flow, and energy input on particle states: particle temperature (T) and velocity (V), coating formation dynamics, and properties. Coatings were deposited on an in situ curvature sensor to study residual stress evolution. The results were reconciled within the framework of process maps linking torch parameters with particle states (1st order map) and relating particle state with deposit properties (2nd order map). A strong influence of particle velocity on induced compressive stresses through peening effect is discussed. The complete tracking of the coating buildup history including particle state, residual stress evolution and deposition temperature, in addition to single splat analysis, allows the interpretation of resultant coating microstructures and properties and enables coating design with desired properties.     

Thermal Spray Applications in Electronics and Sensors: Past,Present, and Future

Thermal spray has enjoyed unprecedented growth and has emerged as an innovative and multifaceted deposition technology. Thermal spray coatings are crucial to the enhanced utilization of various engineering systems. Industries, in recognition of thermal spray’s versatility and economics, have introduced it into manufacturing environments. The majority of modern thermal spray applications are “passive” protective coatings, and they rarely perform an electronic function. The ability to consolidate dissimilar material multilayers without substrate thermal loading has long been considered a virtue for thick-film electronics. However, the complexity of understanding/controlling materials functions especially those resulting from rapid solidification and layered assemblage has stymied expansion into electronics. That situation is changing: enhancements in process/material science are allowing reconsideration for novel electronic/sensor devices. This review critically examines past efforts in terms of materials functionality from a device perspective, along with ongoing/future concepts addressing the aforementioned deficiencies. The analysis points to intriguing future possibilities for thermal spray technology in the world of thick-film sensors.     

基于神经网络泛函数的摩擦学系统转化模型研究

建立了摩擦学特性影响规律的径向基神经网络模型，可以较准确地计算和预测不同摩擦学系统条件下摩擦系数与各影响参数之间的关系；进一步基于神经网络建立了不同系统之间的泛函数关系，基本解决了摩擦学系统的条件转化，为摩擦学设计、程序化计算和分析提供了一种方便有效的工具。