X-ray absorption fine structure study on residue bromine in carbons with different degrees of graphitization

The structure of bromine residue compounds was investigated by X-ray absorption fine structure (XAFS) in order to interpret where and how bromine is present in carbons with different degrees of graphitization. The residue compounds can be classified into three groups, as obtained from X-ray absorption near edge structure (XANES) spectra and the values of the intramolecular distance r_Br–Br determined by extended X-ray absorption fine structure (EXAFS). In Group I, prepared from the host carbons heat treated at temperatures higher than 1900 °C, bromine exists in the interlayer space of graphite in the form of Br₂ molecules with interaction of the π electrons of graphite. In Group III, from carbon heat treated at 1000 °C, most of the bromine probably reacts with carbon atoms having a dangling bond or functional groups. For Group II, where the host carbons are heat treated at intermediate temperatures, it is likely that bromine exists in undeveloped defects with a unique electronic state.     

Investigation of the effect of surface phosphate ester dispersant on viscosity by coarse-grain modeling of BaTiO slurry

To understand the role of phosphate ester dispersant, we investigated the rheology of a BaTiO slurry. For the model case, a coarse-grain molecular dynamics (CGMD) simulation was performed with the butyral polymer didodecyl hydrogen phosphate (DHP) in the toluene/ethanol solvent. By systematically analyzing the effect of DHP from an atomic-scale first principle and from all-atom MD to microscale CGMD simulation, we investigated how the adsorption of a DHP dispersant on a BaTiO surface affects the microstructure rheology of a BaTiO slurry. The first-principle and all-atom MD simulation suggests that DHP molecules prefer to locate near the BaTiO surface. CGMD simulation shows a reduction in viscosity with an increase in dispersants, suggesting that the dispersant population near the BaTiO surface plays a key role in controlling the rheology of the BaTiO slurry. In this study, we propose an approach for understanding the BaTiO slurry with molecular-level simulations, which would be a useful tool for efficient optimization of slurry preparation.     

HCl emission during co-pyrolysis of demolition wood with a small amount of PVC film and the effect of wood constituents on HCl emission reduction

In this study, HCl emission during the co-pyrolysis of demolition wood and a small amount of polyvinyl chloride (PVC) film (the Cl content of which ranged from 0.5% to 6% by weight) in an N₂ atmosphere at elevated temperatures of up to 600 °C was measured using a laboratory-scale cylindrical batch reactor. In the pyrolysis experiments, HCl emission was reduced by the presence of wood. The effect of the primary constituents of wood (cellulose, hemicellulose, and lignin) on HCl emission was investigated by not only measuring HCl emission and Cl distribution to various phases during the co-pyrolysis of each constituent with PVC film but also by conducting thermogravimetric analysis of the constituents. This investigation first revealed that hemicellulose significantly reduced HCl emission by fixing most of the Cl molecules in a sample into pyrolyzed residue.     

Direct dissimilar joining of aluminium alloys and polyamide 6 by friction lap joining*

Direct dissimilar joining of various Al alloy (A1050, A3004, A5052 and A5083) plates and a polyamide 6 plate was performed using friction lap joining (FLJ) with the Al alloy plate as a top and the polyamide 6 plate as a bottom. The effect of Mg content in Al alloys on the joining strength was investigated. TEM analysis made clear that the polyamide 6 and Al alloys were joined via oxide layer consisting of Al₂O₃ and MgO. The results of XPS analysis indicated that MgO was formed by the heating during FLJ, and the quantity of MgO was increased with increasing Mg content in Al alloys. The tensile shear strengths of A3004, A5052 and A5083 joints were saturated to about 2 kN because of the tensile fracture at the polyamide 6 plate outside the tool-passed zone, which were higher than that of the A1050 joint fractured at the joint interface. The peel strength of the joint was increased with increasing Mg content in Al alloys, and the fracture occurred both at the joint interface and at the polyamide 6 plate on the joint area. The fraction of polyamide 6 plate fracture was also increased with increasing Mg content in Al alloys.     

Oxidation of green rust suspensions containing different chromium ion species

The oxidation of hydrosulphate green rust (GR2(SO₄²⁻)) suspension containing different chromium ion species was investigated by X-ray diffraction, X-ray absorption spectroscopy and transmission electron microscopy. The pH, oxidation-reduction potential and amount of dissolved oxygen in aqueous solutions were measured during the reactions. The results show that the addition of Cr(III)₂(SO₄)₃ solution suppresses the transformation of GR2(SO₄²⁻) into iron oxyhydroxides and oxides in aqueous solution, while the addition of Na₂Cr(VI)O₄ solution promotes the transformation of GR2(SO₄²⁻) in which Cr(VI) is reduced to Cr(III); α-FeOOH particles were refined by the addition of the chromium ions.     

Development of gap sensing system for narrow gap laser welding

Narrow gap welding with an oscillation laser beam is one of the effective processes for thick plate welding. To put this welding process into practical manufacturing, a groove-sensing system using image processing for narrow gap welding with an oscillation laser beam is used. This developed system uses still images of the weld zone taken by a coaxial CMOS camera. It can recognize the position of the groove wall by analysing the brightness distribution in the still image. It can then control the oscillation width and the laser-irradiated area by calculating the groove width and the groove centre position. Some narrow gap welding experiments were performed to evaluate the performance of the developed system. The results revealed that the developed system is effective for narrow gap welding with an oscillation laser beam. Using this system, the narrow gap groove can be welded even if the groove width has changed during the welding process.