研磨加工层对高碳铬轴承钢超长寿命疲劳行为的影响

为了阐明磨石研磨加工层对高碳铬轴承钢JIS SUJ2超长寿命疲劳行为的影响,分别使用经砂纸研磨和电解研磨的砂漏形试样,在室温空气环境下进行旋转弯曲疲劳试验.砂纸研磨试样被除去部分磨石研磨层,电解研磨试样被除去了全部的磨石研磨层.结果表明,两种试样的S-N曲线由位于短寿命区的表面破坏模式和位于长寿命区的内部破坏模式的两条组成,表面破坏模式的S-N曲线受表面粗糙度和表面压缩残余应力的影响.内部破坏模式的S-N曲线不受表面条件的影响,是材料固有的特性.砂纸研磨试样表面破坏模式的疲劳极限最高,是电解研磨试样1.11倍和磨石研磨的1.20倍.表面压缩残余应力对表面破坏模式疲劳极限的影响可以用修正Goodman图表示.还讨论裂纹的萌生和扩展条件,推定超长寿命的疲劳极限.     

Size adjustment of spherical temperature-sensitive hydrogel beads by liquid–liquid dispersion using a Kenics static mixer

Temperature-sensitive hydrogel beads were prepared by Kenics static mixer technology. The temperature-sensitive monomer N,N-diethylacrylamide and photo-crosslinkable pre-polymer ENT were used as model hydrogel materials. Drop dispersion of high viscosity polymer material in low viscosity hexadecane was made using the static mixer. Drops of a solution of the mixed materials were rapidly photo-crosslinked by UV irradiation after mixing in the static mixer, and spherical hydrogel beads with narrow, normal size distribution were thus prepared. The Kenics static mixer is a useful device for the preparation of spherical beads of temperature-sensitive hydrogels. The Sauter Mean Diameter of the hydrogel beads swollen in deionized water at 293 K was measured. The experimentally determined dimensionless swollen hydrogel bead diameter was well correlated with the Weber number, degree of swelling and viscosity ratio. The effects of gelation and ENT addition on the bead size were evaluated from the degree of swelling. The correlation equation can be used for size adjustment of temperature-sensitive spherical hydrogel beads.     

Delamination growth mechanisms in woven glass fiber reinforced polymer composites under Mode II fatigue loading at cryogenic temperatures

The purpose of this research is to characterize the cryogenic delamination growth behavior in woven glass fiber reinforced polymer (GFRP) composite laminates subjected to Mode II fatigue loading. Mode II fatigue delamination tests were performed at room temperature, liquid nitrogen temperature (77 K) and liquid helium temperature (4 K) using the four-point bend end-notched flexure (4ENF) test method, and the delamination growth rate data for the woven GFRP laminates were obtained. The energy release rate range was determined by the finite element method. Microscopic examinations of the specimen sections and fracture surfaces were also carried out. The present results are discussed to obtain an understanding of the fatigue delamination growth mechanisms in the woven GFRP laminates under Mode II loading at cryogenic temperatures.     

Precise disturbance modeling for improvement of positioning performance

This paper presents a modeling methodology for unknown disturbances in mechatronics systems, based on disturbance estimation using an iterative learning process. In disturbance modeling, nonlinear frictions are specially handled as disturbances in the mechanisms, which mainly degrade trajectory control performance. Friction can be mathematically modeled by using learned estimation data as a function of the displacement, velocity. acceleration, and jerk of the actuator. This model has the distinctive feature that friction compensation can be achieved with a generalization capability for different conditions. The proposed positioning control approach with disturbance modeling and compensation has been verified by experiments using a table drive system on a machine stand. © 2010 Wiley Periodicals, Inc. Electr Eng Jpn, 171(2): 31–39, 2010; Published online in Wiley InterScience ( www. interscience.wiley.com ). DOI 10.1002/eej.20928     

Power characteristics of unsteadily forward–reverse rotating impellers in an unbaffled aerated agitated vessel

Power characteristics of an unbaffled aerated agitated vessel with unsteadily forward‐reverse rotating impellers, ie a new type of gas–liquid agitator named ‘AJITER’, treating viscous Newtonian liquids were studied experimentally. Measurements were first made on the agitation torque, ie the torque on the drive shaft on which forward–reverse rotating impellers with four delta‐type blades were attached, and the data obtained were analyzed by fitting them to an equation consisting of two terms with respect to the resistance of the fluid, one due to viscous drag and the other due to added moment of inertia. The effects of operating conditions and physical properties of liquids on the drag and added moment of inertia coefficients were then evaluated, and empirical relationships which estimate values of these coefficients, useful to predict the unsteady behavior and magnitude of agitation torque, were presented. Furthermore, equations were developed for estimating the average and maximum power consumptions as a function of the drag and added moment of inertia coefficients. Prediction of respective power levels in AJITER by these equations was also discussed. © 2001 Society of Chemical Industry     

Input system for part model in CAD from coloured hand-written illustration with use of ITV

An input system for CAD is developed to construct a part model within a computer from a hand-written sketch. The sketch is drawn based on the technical illustration method. The shape of the input part is constructed by the combination of cuboids and cylinders at present. A coloured illustration is adopted for the ease of the shape recognition and for the input of the technological information.

The illustration is fed into the computer via a black and white ITV. Colours are identified referring to the brightness of the input image. The constitutive bodies, the geometric element with the technological information and the content of the technological information are recognized through image processing such as noise filtering, thinning of the contours, detection of lines and so on. The input system outputs a set of commands to the modelling system. The integrated part model which includes not only the geometrical information but also the technological information of the part is constructed by the connected modelling system CIMS/MODE.

The combination of the input system and the modelling system can support the designer to construct the detailed part model within the computer effectively. It is expected to extend the ability of the input system to identify general hand-written illustrations so that the input method will be more practical and useful.     

Experimental exploration of discrepancies in F-number correlation of flammability limits

Flammability limits measurement has been made by ASHRAE method for some 20 kinds of combustible gases and vapors. These compounds have been selected mainly because the literature values of flammability limits are not consistent with the F-number calculated ones [J. Hazard. Mater. A 82 (2001) 113]. As a result, it has been found that the newly obtained values of flammable range are classified into three groups. For the first group of compounds, the present values agree well to the literature values. For the second group, the present values do not agree to the literature values but agree with the calculated ones. For the third group ones, the present values neither agree to the literature values nor to the calculated ones. There are 4, 13, and 6 compounds in the respective groups.     

Microassembly of semiconductor three-dimensional photonic crystals

Electronic devices and their highly integrated components formed from semiconductor crystals contain complex three-dimensional (3D) arrangements of elements and wiring. Photonic crystals, being analogous to semiconductor crystals, are expected to require a 3D structure to form successful optoelectronic devices. Here, we report a novel fabrication technology for a semiconductor 3D photonic crystal by uniting integrated circuit processing technology with micromanipulation. Four- to twenty-layered (five periods) crystals, including one with a controlled defect, for infrared wavelengths of 3-4.5 microm, were integrated at predetermined positions on a chip (structural error <50 nm). Numerical calculations revealed that a transmission peak observed at the upper frequency edge of the bandgap originated from the excitation of a resonant guided mode in the defective layers. Despite their importance, detailed discussions on the defective modes of 3D photonic crystals for such short wavelengths have not been reported before. This technology offers great potential for the production of optical wavelength photonic crystal devices.     

A self-organizing map with twin units capable of describing a nonlinear input-output relation applied to speech code vector mapping

This paper describes a new type of self-organizing map (SOM) with twin units as opposed to the single unit type conventional SOM proposed by Kohonen. The present self-organizing map with twin units (TW-SOM) can describe a nonlinear input-output relation with high accuracy. It is applied to voice conversion problem from bone conduction voice to air conduction voice (nonlinear code vector mapping), and its superiority over the conventional method using Linde-Buzo-Gray (LBG) algorithm is discussed. The tone quality of the converted voice is examined not only from the quantization distortion viewpoint, but also from the auditory sensation viewpoint through actual listening tests. The enhancement of the tone quality was experimentally confirmed.