Effect of micro-powder suspension and ultrasonic vibration of dielectric fluid in micro-EDM processes—Taguchi approach

Solutions are needed for increasing the material removal rate without degrading surface quality in micro-electrical discharge machining (μ-EDM). This paper presents a new method that consists of suspending micro-MoS₂ powder in dielectric fluid and using ultrasonic vibration during μ-EDM processes. The Taguchi method is adopted to ascertain the optimal process parameters to increase the material removal rate of dielectric fluid containing micro-powder in μ-EDM using a L₁₈ orthogonal array. Pareto analysis of variance is employed to analyze the four machining process parameters: ultrasonic vibration of the dielectric fluid, concentration of micro-powder, tool electrode materials, and workpiece materials. The results show that the introduction of MoS₂ micro-powder in dielectric fluid and using ultrasonic vibration significantly increase the material removal rate and improves surface quality by providing a flat surface free of black carbon spots.     

Activity measurements of Al and Cu in Si–Al–Cu melt at 1273 and 1373 K by the equilibration with molten Pb

For the effective control of Al introduction to solidified Si during the solidification refining of Si with the Si–Al-based melt for the solar cell material or the LPE Si film growth processes from the Si–Cu–Al solvent, thermodynamic properties of the Si–Al–Cu melt were investigated at 1273 and 1373 K. Activities of Al and Cu in the Si–Al–Cu melt were measured by the equilibration with molten Pb. Also, the excess Gibbs energy of the melt was studied by the ternary regular solution model.

The evaluated thermodynamic properties of the Si–Al–Cu melt indicated that Cu addition to the Si–Al melt brings the smaller activity coefficient of Al and is effective for reducing the Al content of solidified Si from the melt more effectively than its dilution effect for Al.     

Machining accuracy for shearing process of thin-sheet metals—Development of initial tool position adjustment system

In the shearing process, clearance has a significant effect on machining accuracy. However, the relationship between uneven clearance caused by misalignment of tool position and machining accuracy remains unclear. This is attributed to the fact that, previously, the effect was small because the thickness of the workpiece was not so thin, and a method for precisely measuring and adjusting the tool position had not been established. Therefore, in the present study, a new method of adjusting the initial tool position is developed. In addition, punching experiments are conducted under the condition that the initial tool position is adjusted to an accuracy of 2 μm or better, and the effects of clearance on machining accuracy, shape of cross-section, and diameter of hole, are investigated in three types of materials. From these results, the importance of adjusting the initial tool position is clarified.     

热处理对Al-Ni-Co单准晶相的影响

利用急冷固法获得柱状Al<,70.1>Ni<,24>Co<,5.9>单准晶,并用X线衍射仪测定Al<,70.1>Ni<,24>Co<,5.9>准晶的衍射强度.结果表明,在Al<,70.1>Ni<,24>Co<,5.9>的准周期面内H方向和K方向都出现了强衍射峰和弱衍射峰.Al<,70.1>Ni<,24>Co<,5.9>准晶经过热处理后,准点阵常数随着热处理温度降低而增大,在600和700℃之间准点阵常数将不发生变化,说明了热处理温度对准晶相变的影响,确定了Al<,70.1>Ni<,24>Co<,5.9>准晶结构的稳定性.     

Angular resolution of the Ohya air shower detector

Accurate measurements of the total number of muons in an air shower are important for the discrimination of showers produced by astronomical gamma rays from those produced by protons. In order to perform this discrimination, muon detectors with a total area of about 400 m² have been constructed in the Ohya stone mine. At ground level, scintillation detectors have been distributed for determining the total number of electrons in the air shower. The arrival direction of the air shower determined by usual timing information was examined using independent data on the arrival direction determined by muons in the shower. The angular resolution thus obtained at the shower maximum is 1.7° in the south-north plane and 2° in the east-west plane. The difference of the resolution is due to the asymmetric arrangement of scintillation detectors.     

Control of swelling height of Si crystal by irradiating Ar beam

It has been found that ion implantation can induce a swelling (step-height) phenomenon on crystal surface. In this paper, we studied about the control of swelling height of Si crystal by irradiating Ar beam under various parameters (fluence, charge and energy). These irradiation parameters were regulated by an irradiation facility that enables to achieve the multiple ionization. For both charges, the swelling height was studied with the various fluencies of two different charges Ar(1+) and Ar(4+). The swelling height increased with increasing the fluence. The swelling height was also studied by changing energy of Ar(4+) beam. The swelling height increased by increasing the energy. The obtained swelling heights are understood base on the contribution of ion-beam induced defect, which is evaluated by SRIM. By comparing with the previous results, it was found that the expansion phenomena also depend on irradiated ion. The swelling structures were found to be stable more than two months. The present results have shown that this method of producing swelling structure indicates the potential application to fabricate 3-D nanostructure.