Effect of friction stir processing on microstructure of laser clad cobalt-based alloy

(The microstructural refinement of cobalt-based alloy (Stellite No. 6) by laser cladding and friction stir processing (FSP) was studied. A nanometer-sized microstructure consisting of fine carbide (particle size: 100–200 nm) and a grain (grain size: 150–250 nm) was successfully fabricated by the FSP on the laser clad cobalt-based alloy. The nanostructured cobalt-based alloy (Stellite No. 6) had an extremely high hardness of about 750 HV.     

Preparation and mesostructure control of highly ordered zirconia particles having crystalline walls

Mesostructured zirconia particles having monoclinic-type crystalline walls were prepared using a low-temperature crystallization technique. Crystalline zirconia particles with highly-ordered mesostructures were obtained through the sol–gel process of zirconium sulfate tetrahydrate at 333 K in the presence of molecular self-assemblies of cetyltrimethylammonium bromide (CTAB) or mixtures of CTAB and anionic molecules such as sodium dodecyl sulfate and sodium p-toluenesulfonate. Variations in the molar ratios of CTAB and the chemical species of anionic molecules led to the variations in the periods of highly-ordered zirconia having crystalline walls. Calcination of the mesostructured zirconia particles prepared using templates consisting solely of CTAB yielded crystalline mesoporous zirconia particles.     

Development of gap sensing system for narrow gap laser welding

Narrow gap welding with an oscillation laser beam is one of the effective processes for thick plate welding. To put this welding process into practical manufacturing, a groove-sensing system using image processing for narrow gap welding with an oscillation laser beam is used. This developed system uses still images of the weld zone taken by a coaxial CMOS camera. It can recognize the position of the groove wall by analysing the brightness distribution in the still image. It can then control the oscillation width and the laser-irradiated area by calculating the groove width and the groove centre position. Some narrow gap welding experiments were performed to evaluate the performance of the developed system. The results revealed that the developed system is effective for narrow gap welding with an oscillation laser beam. Using this system, the narrow gap groove can be welded even if the groove width has changed during the welding process.     

Surface-collection efficiency of Nuclepore filters for nanoparticles

The flat surface of Nuclepore filters is suitable for observing collected particles with a scanning electron microscope (SEM). However, experimental data on surface-collection efficiency are limited because surface-collection efficiencies cannot be measured directly using aerosol measuring instruments. In this study, the surface-collection efficiencies of Nuclepore filters were determined by establishing the ratio of the number of particles deposited on the surface of the filter visually counted with an SEM to the number of inflow particles counted by a condensation particle counter, using monodispersed polystyrene latex particles (30–800 nm) and silver particles (15–30 nm). Because Nuclepore filters with smaller pore sizes would be expected to produce higher minimum surface-collection efficiency and a higher pressure-drop, 0.08 and 0.2 µm Nuclepore filters were chosen as the test filters in view of both collection efficiency and pressure drop. The results showed that the minimum surface-collection efficiencies of the 0.08 µm pores at face velocities of 1.9 and 8.4 cm·s^?1 were approximately 0.6 and 0.7, respectively, and those of the 0.2 µm pores at face velocities of 1.5 and 8.6 cm·s^?1 were approximately 0.8 and 0.6, respectively. Because the pressure drop of the 0.2 µm pore filter was lower than that of the 0.08 µm pore filter under the same flow-rate conditions, the 0.2 µm pore filter would be more suitable considering the pressure drop and collection efficiency. The obtained surface collection efficiencies were quantitatively inconsistent with theoretical surface-collection efficiencies calculated using conventional theoretical models developed to determine the collection efficiency of filters with larger pores.

© 2016 American Association for Aerosol Research     

Aerosol Particle Collection Efficiency of Holey Carbon Film-Coated TEM Grids

A simple sampling method to collect aerosol particles for transmission electron microscope (TEM) analysis was developed by R’mili and others in 2013. The method involves passing air through a holey carbon film-coated copper mesh TEM grid (holey carbon grid) and sampling particles by filtration. In this study, we proposed a modified calculation method to represent the collection efficiencies of holey carbon grids, taking into consideration the porosity of the copper mesh. We then evaluated the particle collection efficiencies of holey carbon grids both theoretically and experimentally. We tested the collection efficiency of two types of holey carbon grids, with nominal pore sizes of 1.2 and 0.6 μm, using particles of monodispersed polystyrene latex (PSL) and potassium chloride. The overall collection efficiency of each grid (E_grid) was determined by the downstream/upstream concentration ratio measured by condensation particle counters (CPCs). In addition, for PSL particles, the collection efficiency of the holey carbon film (E_film) was determined by the ratio of the number of particles on the film (counted on a scanning electron microscope) to the number of inflow particles (counted by a CPC). We compared model calculations against the experimental results obtained in this study and those reported by R’mili and others in 2013. These data showed that the calculated E_grid values were in reasonably good agreement with the experimental E_grid values. However, although the model calculation indicated that E_film ≈ E_grid, there was an inconsistency between the experimental E_film and E_grid, which requires further investigation in order to determine its cause.

Copyright 2014 American Association for Aerosol Research     

Nickel‐Catalyzed Suzuki–Miyaura Coupling of a Tertiary Iodocyclopropane with Wide Boronic Acid Substrate Scope: Coupling Reaction Outcome Depends on Radical Species Stability

We describe a nickel‐catalyzed Suzuki–Miyaura arylation of a tertiary iodocyclopropane with arylboronic acids; this is an efficient and convergent strategy for providing various enantioenriched arylcyclopropanes with a quaternary stereogenic center. This is the first metal‐catalyzed coupling between a tertiary alkyl electrophile and a wide range of aromatics, including heteroaromatics. We found that the outcome of the Ni‐catalyzed coupling with halides as electrophiles was dependent on the stability of the radical species formed during the reaction. The use of tert‐butyl alcohol (t‐BuOH) as the reaction solvent was very effective, because of its stability under the radical‐generating reaction conditions.