CAE FOR THE MANUFACTURING ENGINEER: THE ROLE OF PROCESS SIMULATION IN CONCURRENT ENGINEERING

As America refocuses its attention on the factory, design and manufacturing engineers must work together closely to design the appropriate products, and matching production process in a team effort. By building off the designer's CAE tools that predict product performance, the manufacturing engineer is today able to simulate the proposed production process. Process simulations for the following manufacturing processes are available or being developed:

▪Forging, ▪Machining, ▪Injection Molding, ▪Die Casting, ▪Investment Casting, ▪Metal Forming, ▪Heat Treating, ▪Assembly Tolerancing

By utilizing the same 3-D solid model and finite element modeling tools used by the designer, coupled to powerful analysis simulation tools to predict the transient nonlinear heat transfer and plastic material flow found in many manufacturing processes, the manufacturing engineer is able to explore alternative processing plans, evaluate trade-offs and even influence the design to produce superior products.

Process simulation brings a science to support the manufacturing engineers experience for reduced lead time, lower cost, increase product quality and better understanding of the process. The next step will be to directly link the process simulation to an expert system.

This paper describes the current state of technology in the area of manufacturing process computer simulation for a number of manufacturing operations and suggests how these tools can be used “up-front” and lead to concurrent engineering.     

High-performance flat-panel solar thermoelectric generators with high thermal concentration

The conversion of sunlight into electricity has been dominated by photovoltaic and solar thermal power generation. Photovoltaic cells are deployed widely, mostly as flat panels, whereas solar thermal electricity generation relying on optical concentrators and mechanical heat engines is only seen in large-scale power plants. Here we demonstrate a promising flat-panel solar thermal to electric power conversion technology based on the Seebeck effect and high thermal concentration, thus enabling wider applications. The developed solar thermoelectric generators (STEGs) achieved a peak efficiency of 4.6% under AM1.5G (1 kW m(-2)) conditions. The efficiency is 7-8 times higher than the previously reported best value for a flat-panel STEG, and is enabled by the use of high-performance nanostructured thermoelectric materials and spectrally-selective solar absorbers in an innovative design that exploits high thermal concentration in an evacuated environment. Our work opens up a promising new approach which has the potential to achieve cost-effective conversion of solar energy into electricity.     

Dyadic spatial resolution reduction transcoding for H.264/AVC

In this paper, we examine spatial resolution downscaling transcoding for H.264/AVC video coding. A number of advanced coding tools limit the applicability of techniques, which were developed for previous video coding standards. We present a spatial resolution reduction transcoding architecture for H.264/AVC, which extends open-loop transcoding with a low-complexity compensation technique in the reduced-resolution domain. The proposed architecture tackles the problems in H.264/AVC and avoids visual artifacts in the transcoded sequence, while keeping complexity significantly lower than more traditional cascaded decoder–encoder architectures. The refinement step of the proposed architecture can be used to further improve rate-distortion performance, at the cost of additional complexity. In this way, a dynamic-complexity transcoder is rendered possible. We present a thorough investigation of the problems related to motion and residual data mapping, leading to a transcoding solution resulting in fully compliant reduced-size H.264/AVC bitstreams.     

Advent of 2D Rhenium Disulfide (ReS2): Fundamentals to Applications

Rhenium disulfide (ReS₂) is a two‐dimensional (2D) group VII transition metal dichalcogenide (TMD). It is attributed with structural and vibrational anisotropy, layer‐independent electrical and optical properties, and metal‐free magnetism properties. These properties are unusual compared with more widely used group VI‐TMDs, e.g., MoS₂, MoSe₂, WS₂ and WSe₂. Consequently, it has attracted significant interest in recent years and is now being used for a variety of applications including solid state electronics, catalysis, and, energy harvesting and energy storage. It is anticipated that ReS₂ has the potential to be equally used in parallel with isotropic TMDs from group VI for all known applications and beyond. Therefore, a review on ReS₂ is very timely. In this first review on ReS₂, we critically analyze the available synthesis procedures and their pros/cons, atomic structure and lattice symmetry, crystal structure, and growth mechanisms with an insight into the orientation and architecture of domain and grain boundaries, decoupling of structural and vibrational properties, anisotropic electrical, optical, and magnetic properties impacted by crystal imperfections, doping and adatoms adsorptions, and contemporary applications in different areas.     

磷、硅阻燃协同效应的研究及应用

对磷系阻燃剂、硅系阻燃剂及其协同阻燃体系的阻燃机理进行深入研究,详细叙述了磷硅协同阻燃体系在棉织物中的应用情况,并对其发展前景进行了展望.     

Efficient and Stable Bifunctional Electrocatalysts Ni/NixMy (M = P,S) for Overall Water Splitting

Development of easy‐to‐make, highly active, and stable bifunctional electrocatalysts for water splitting is important for future renewable energy systems. Three‐dimension (3D) porous Ni/Ni₈P₃ and Ni/Ni₉S₈ electrodes are prepared by sequential treatment of commercial Ni‐foam with acid activation, followed by phosphorization or sulfurization. The resultant materials can act as self‐supported bifunctional electrocatalytic electrodes for direct water splitting with excellent activity toward oxygen evolution reaction and hydrogen evolution reaction in alkaline media. Stable performance can be maintained for at least 24 h, illustrating their versatile and practical nature for clean energy generation. Furthermore, an advanced water electrolyzer through exploiting Ni/Ni₈P₃ as both anode and cathode is fabricated, which requires a cell voltage of 1.61 V to deliver a 10 mA cm^?2 water splitting current density in 1.0 m KOH solution. This performance is significantly better than that of the noble metal benchmark—integrated Ni/IrO₂ and Ni/Pt–C electrodes. Therefore, these bifunctional electrodes have significant potential for realistic large‐scale production of hydrogen as a replacement clean fuel to polluting and limited fossil‐fuels.     

Morphology-based approaches for detecting stream channels from ALSM data

To map the Earth's surface at remarkable resolution, Airborne Laser Swath Mapping (ALSM) instrument technology and subsequent algorithms have been used over the last several years. Since forested watersheds have commonly been problematic to study with remote sensing techniques, the ability of ALSM technology to densely sample ground elevations beneath forest canopies is especially considerable. Stream network detection from digital elevation models (DEMs) is a key role in modelling spatially distributed hydrological processes. To detect stream channels, we have developed two approaches. The first approach is based on an encoding of mathematical morphological operators. In the second approach, a composition of geodesic top-hat and bot-hat operations of different sizes is used in order to build a morphological profile (P _M) that records the image structural information. The two proposed methods perform well in terms of detection results and classification accuracies. The second approach is more general than the first, but it also requires training and more computation.     

Policy conflicts in home automation

The nature of home automation is introduced. It is argued that end users should be able to define how the home system reacts to changing circumstances. Policies are employed as user-defined rules for how this should happen. The architecture of the Homer home automation system is briefly overviewed. The Homer policy system and the Homeric policy language it supports are explained. A technique is described for offline conflict analysis among policies (the analogue of the feature interaction problem). A substantial worked example shows how conflict detection is performed on a range of sample home policies.     

Designing on-site: Facilitating participatory contextual architecture with mobile phones

Some movements within modern architecture particularly emphasise the importance of matching buildings to their surroundings. However, practicing such “contextual architecture” is highly challenging and typically not something the future inhabitants of a building are well equipped for participating in. This paper explores the potentials of using mobile phone technology for facilitating such client participation in the parts of an architecture process that take place on the building site. For this we introduce ArchiLens, a mobile system for interactive on-site 3D visualisation of houses, and findings from a field study with 40 participants in the process of building or modifying their home. The study showed that using the system helped evoke people’s imagination of the look and feel of their future house, and envision it in context. This enabled them to participate more closely in the design process on-site by iteratively reviewing design alternatives and exploring, for example, other placements and materials.