Optimization of printing parameters for improvement of mechanical and thermal performances of 3D printed poly(ether ether ketone) parts

Many processing parameters can be adjusted to optimize the fused filament fabrication (FFF) process, a popular and widely used additive manufacturing techniques for plastic materials. Among those easily adjusted parameters are the nozzle temperature, printing speed, raster orientation, and layer thicknesses. Using poly(ether ether ketone) (PEEK) as the base material, a design of experiments analysis was performed on the main FFF parameters. A response surface methodology was applied to analyze the results and to maximize the output responses. Results have shown that the nozzle temperature is the most influential parameter on tensile properties and the crystallinity degree of printed PEEK by FFF process. Parts produced with optimized FFF parameters were then subjected to an annealing treatment to induce a relaxation of residual stress and to enhance crystallinity. The best properties for 3D printed PEEK parts were achieved with annealed parts prepared at 400°C with a printing speed of 30 mm/s, 0.15 mm layer thickness and raster orientation of [0°/15°/−15°]. The resulting parts have mechanical properties comparable to those of injected PEEK.     

Performance evaluation of chlorinated polyethylene compatibilized‐industrial waste‐filled acrylonitrile butadiene rubber/low‐density polyethylene blends

Chlorinated polyethylene as a compatibilizer at various levels was mixed in a Brabender^® internal mixer with different ratios of (acrylonitrile butadiene rubber)/(low‐density polyethylene) that contained industrial marble waste. Vulcanized articles were fabricated. The properties were investigated by cure characteristics, and mechanical and swelling parameters. The natural weathering impact on these properties was also evaluated within the span of 6 to 12 months. Notable improvements were recorded in the cure, and mechanical and swelling behaviors of uncompatibilized and chlorinated polyethylene compatibilized marble waste‐‐filled (acrylonitrile butadiene rubber)/(low‐density polyethylene) blends. Considerable losses in mechanical properties were found for all specimens because of environmental oxidation. J. VINYL ADDIT. TECHNOL., 22:460–469, 2016. © 2015 Society of Plastics Engineers     

Formation and Phase Behavior of Winsor Type III <Emphasis Type="Italic">Jatropha curcas</Emphasis>-Based Microemulsion Systems

The formation and phase behavior of Jatropha curcas-based microemulsion systems, which could potentially be used in enhanced oil recovery applications, has been investigated. Winsor type III microemulsions were obtained by adding n-octane to Winsor type I microemulsion systems prepared using various concentrations of alkyl polyglucoside (APG). To optimize the formulation of type III microemulsion systems, five different types of co-surfactants, i.e. normal butyl alcohol (NBA), isobutyl alcohol, isopropyl alcohol, fatty acid alcohol C8 (FAC8) and fatty acid alcohol C8/C10 (FAC8/C10) were used. The microemulsion phase behavior was determined along with particle size distributions by dynamic light scattering measurements. Results show that the optimum Winston type III system can be achieved by mixing 3 wt% of NBA, 1 wt% APG and 3 wt% NaCl. At the optimum formulation, the IFT reached a minimum value (0.016 mN/m) and formed very small emulsion droplets with a narrow particle size distribution.     

Facile synthesis of novel optically active poly(amide‐imide)s containing N,N′‐(pyromellitoyl)‐bis‐l‐phenylalanine diacid chloride and 5,5‐disubstituted hydantoin derivatives under microwave irradiation

Pyromellitic dianhydride (1,2,4,5‐benzenetetracarboxylic acid 1,2,4,5‐dianhydide) (1) was reacted with L‐phenylalanine (2) in a mixture of acetic acid and pyridine (3 : 2) at room temperature, then was refluxed at 90–100°C and N,N′‐(Pyromellitoyl)‐bis‐L ‐phenylalanine diacid (3) was obtained in quantitative yield. The imide‐acid (3) was converted to N,N′‐(Pyromellitoyl)‐bis‐L ‐phenylalanine diacid chloride (4) by reaction with thionyl chloride. Rapid and highly efficient synthesis of poly(amide‐imide)s (6a–f) was achieved under microwave irradiation by using a domestic microwave oven from the polycondensation reactions of N,N′‐(Pyromellitoyl)‐bis‐L ‐phenylalanine diacid chloride (4) with six different derivatives of 5,5‐disubstituted hydantoin compounds (5a–f) in the presence of a small amount of a polar organic medium that acts as a primary microwave absorber. Suitable organic media was o‐cresol. The polycondensation proceeded rapidly, compared with the conventional melt polycondensation and solution polycondensation, and was almost completed within 10 min, giving a series of poly(amide‐imide)s with inherent viscosities about 0.28–0.44 dL/g. The resulting poly(amide‐imide)s were obtained in high yield and are optically active and thermally stable. All of the above compounds were fully characterized by means of FTIR spectroscopy, elemental analyses, inherent viscosity (η_inh), solubility test and specific rotation. Thermal properties of the poly(amide‐imide)s were investigated using thermal gravimetric analysis (TGA). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 516–524, 2004     

Effect of Processing Parameters on the Mechanical and Microstructural Behavior of Ultra-Fine Al2O3– (ZrO2+8%Mol Y2O3) Bioceramic, Densified By High-Frequency Induction Heat Sintering

High-frequency induction heat sintering (HFIHS) is a comparatively new technique that consolidates metals and ceramics very rapidly to full density. In this work, superfast densification behavior and the attendant microstructural features of Al₂O₃–(ZrO₂+8% mol Y₂O₃) composites processed by HFIHS were investigated. The effects of processing parameters such as sintering temperatures, pressures, and heating rate, on the mechanical and microstructural properties were studied. The results indicated that HFIHS was effective in the preparation of fine-grained, nearly fully dense Al₂O₃–8YSZ ceramics from the powder with a smaller particle size by optimizing the overall processing parameters.     

Chemical Factors Affecting Preparation of Carboxymethyl Starch

Preparation of carboxymethyl starch using chloroacetic acid and sodium hydroxide was investigated under different conditions. The carboxymethylation reaction was studied with respect to the degree of substitution (D. S.) of the carboxymethyl starch and the reaction efficiency (R. E.) of carboxymethylation variables studied included concentration of reactants and liquor ratio as well as reaction time and temperature. D. S. and R. E. were greatly enhanced by decreasing the liquor ratio. D. S. and R. E. increased also by increasing the reaction time. On the other hand, increasing the monochloroacetic acid concentration was accompanied by enhancement in the D. S. and decrement in the R. E., while both the D. S. and R. E. exhibited maximum values at 4N sodium hydroxide. The combined effect of increasing both monochloroacetic acid and sodium hydroxide concentrations was to bring about increased D. S. and decreased R. E. irrespective of the reaction temperature. Of particular interest were the results obtained at 100°C for 1 h; carboxymethyl starch of D. S. 0.436 with R. E. of ca. 79% could be achieved using solid reactants/liquor ratio of 1: 1.     

Anti‐Oxygen Leaking LiCoO2

LiCoO₂ is a prime example of widely used cathodes that suffer from the structural/thermal instability issues that lead to the release of their lattice oxygen under nonequilibrium conditions and safety concerns in Li‐ion batteries. Here, it is shown that an atomically thin layer of reduced graphene oxide can suppress oxygen release from Li_xCoO₂ particles and improve their structural stability. Electrochemical cycling, differential electrochemical mass spectroscopy, differential scanning calorimetry, and in situ heating transmission electron microscopy are performed to characterize the effectiveness of the graphene‐coating on the abusive tolerance of Li_xCoO₂. Electrochemical cycling mass spectroscopy results suggest that oxygen release is hindered at high cutoff voltage cycling when the cathode is coated with reduced graphene oxide. Thermal analysis, in situ heating transmission electron microscopy, and electron energy loss spectroscopy results show that the reduction of Co species from the graphene‐coated samples is delayed when compared with bare cathodes. Finally, density functional theory and ab initio molecular dynamics calculations show that the rGO layers could suppress O₂ formation more effectively due to the strong C? O_cathode bond formation at the interface of rGO/LCO where low coordination oxygens exist. This investigation uncovers a reliable approach for hindering the oxygen release reaction and improving the thermal stability of battery cathodes.     

On the reliability of a number of s-p reducible graphs

Let G=(V,E) be a graph whose edges may fail with known probabilities and let K a subset of V be specified. The overall reliability of G, denoted by R(G), is the probability that all vertices in K=V communicate with each other. We have two types of graphs, s-p reducible and s-p complex, depending on whether after series-arallel reductions the result is a single edge or not. A number of s-p reducible graphs are presented and expressions that evaluate their overall reliability are introduced.     

SRAM dynamic stability estimation using MPFP and its applications

In this paper, an accurate approach for estimating the dynamic stability of static random access memory (SRAM) is proposed. The conventional methods of SRAM stability estimation suffer from two major drawbacks: (1) using static failure criteria, such as SNM, which does not capture the transient and dynamic behavior of SRAM operation, and (2) using quasi-Monte-Carlo simulation, which approximates the failure distribution, resulting in large errors at the tails where the desired failure probabilities exist. These drawbacks are eliminated by employing accurate simulation-based dynamic failure criteria along with a new distribution-independent, Most-probable-failure-point search technique for accurate probability calculation. Compared to previously published techniques, the proposed dynamic stability technique offers orders of magnitude improvement in accuracy. Furthermore, the proposed dynamic stability technique enables the correct evaluation of stability in real operation conditions and for different dynamic circuit techniques, such as dynamic write back, where the conventional methods are not applicable.     

Isolation and analysis of macromolecular fractions responsible for the surface properties in native Champagne wines

Macromolecules present in Champagne wines from the three grape varieties Pinot Noir, Meunier and Chardonnay, were isolated by ultra-concentration on 10 K molecular weight cut-off (MWCO) membranes, then purified by dia-filtration and freeze-dried. Measurements of the surface activity of reconstituted wines from the resulting dry ultra-concentrates by ellipsometry showed the formation of adsorption layers analogous to those observed at the surface of native wines, and responsible for their foam stability. Sequential fractionation of Pinot Noir at decreasing MWCO within the 10–30 K and 30–100 K molecular weight range showed the formation of adsorption layers with both fractions. NMR and chemical analysis indicated that all fractions were mainly composed of polysaccharides and proteins. Monosaccharide analysis gave mannose, galactose, arabinose and glucose as the prominent constituting sugars. Careful bottle rinsing was found to enable thorough macromolecule recovery.