Thermo‐Physical and Impact Properties of Epoxy Containing Epoxidized Linseed Oil, 2

Summary: Biobased neat epoxy materials containing epoxidized linseed oil (ELO) were processed with an amine curing agent. A defined amount of diglycidyl ether of bisphenol F (DGEBF) was replaced by ELO. The thermophysical properties of the amine‐cured biobased neat epoxy were measured by dynamic mechanical analysis (DMA). The Izod impact strength increased with an increase in the amount of ELO added. The change in the Izod impact strength was correlated with the thermophysical properties measured by DMA.

Relation between the Izod impact strength and loss factor for amine‐ and anhydride‐cured ELO‐containing epoxy resins.     

Suspension pattern and rising height of sedimentary particles with low concentration in a mechanically stirred vessel

In this study, the effects of impeller rotation speed, off‐bottom clearance, blade angle, types of solid and liquid, etc., on the suspension pattern of sedimentary particles and particle rise height in liquid were investigated with a hemispherical vessel without baffles under low particle concentration. The transition conditions of suspension pattern between regimes I and II, and regimes II and III, were observed visually, and their non‐dimensional equations were expressed with an acceptable correlation by varying the above operation factors a great deal. Here, regime I is stagnation of particles on a vessel bottom, II is partial suspension, and III is complete suspension in liquid. The non‐dimensional equation of the maximum particle rise height was also successfully obtained. The combination of the non‐dimensional equations of transition and maximum particle rise height permitted us to determine the adequate solid/liquid mixing operation conditions without collision of particles with device parts.     

Solid insulated switchgear and investigation of its mechanical and electrical reliability

SF₆ gas is widely employed in medium‐voltage switchgear because of its high insulation reliability and down‐sizing ability. However, SF₆ gas was placed on the list of greenhouse gases under the Kyoto Protocol in 1997. Since then, research on low‐SF₆ or SF₆‐free insulation has been carried out actively. Therefore, we focused on solid materials with higher dielectric strength than SF₆, and we have now developed solid insulated switchgear (SIS) that uses molding of all main circuits. A new epoxy casting material is used which contains a large amount of spherical silica and a small amount of rubber particles. This new material has high mechanical strength, high thermal resistance, high toughness, and also high dielectric strength because of direct molding of the vacuum bottle, as well as reduced size and high reliability. This paper describes the technology of the new epoxy casting material which makes possible SIS. In addition, mechanical and electrical reliability tests of SIS using a new epoxy resin were performed, and the effectiveness of the developed material and the mechanical and electrical reliability of the SIS were verified. © 2010 Wiley Periodicals, Inc. Electr Eng Jpn, 174(4): 28–36, 2011; Published online in Wiley Online Library ( wileyonlinelibrary.com ). DOI 10.1002/eej.21057     

Numerical investigation of three-dimensional cavitation evolution and excited pressure fluctuations around a twisted hydrofoil

Unsteady cavitating turbulent flow around a twisted hydrofoil was analyzed to illustrate the physical mechanism of the cavitygenerated pressure fluctuations. The numerical simulations of cavitating flow were based on the Partially-Averaged Navier-Stokes (PANS) method and a mass transfer cavitation model. The validity of PANS model has been evaluated and confirmed in cavitation simulations by present authors using three different cases, 2D hydrofoil (Ji et al. 2012 [37]), 3D hydrofoil (Ji et al. 2013 [31]) and marine propeller (Ji et al. 2012 [38]), which shows that the PANS model with f _k = 0.2 and f _ε = 1 can obtain more accurate estimates of unsteady cavitating flows with large-scale fluctuations at a reasonable cost. In present paper we intended to shed light on the physical process responsible for the pressure fluctuations excited by cavitation. The cavity volume was analyzed to illustrate the relationship between the cavitation evolution and the pressure fluctuations. The results show that the cavity volumetric acceleration curve tracks remarkably well with the main features of the time-dependent pressure fluctuations except for the high frequency component. Thus, the cavity volumetric acceleration is the main source of the excited pressure fluctuations by cavitation. It is noted that the cavitation induced pressure fluctuations are transmitted along the suction surface of the hydrofoil and are synchronized with those on the pressure surface at the midplane of the twisted hydrofoil. Further, the pressure fluctuations on the pressure surface decrease towards the center from both the leading and trailing edges of the hydrofoil, with a minimum at 60% chord length from the leading edge.     

Effect of fiber orientation on Mode I fracture toughness of CFRP

The effect of fiber orientations on fracture toughness of carbon fiber reinforced plastics (CFRP) in Mode I loading was investigated using double cantilever beam (DCB) specimens, based on mesoscopic mechanics. Mesoscopic interlaminar fracture toughness of 0//0 interphase of CFRP was evaluated with mesoscopic finite element models using experimental data. The fracture surface roughness was observed by confocal laser scanning microscopy. Then the mesoscopic interlaminar fracture toughness of CFRP was correlated with the fracture surface roughness. Additionally, the change of the Mode I macroscopic fracture toughness of CFRP was experimentally measured with changing the numbers of 0 and ±θ layers of DCB specimens. The correlation between the fracture toughness of 0//0 and θ//?θ interphases was discussed and a novel procedure was proposed to predict the macroscopic fracture toughness of θ//?θ interphase using finite element method (FEM). The fracture toughness of θ//?θ interphase analyzed by FEM was finally compared with the experimental results to verify the proposed prediction procedure. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Development of thermal fatigue testing apparatus with BWR water environment and thermal fatigue strength of austenitic stainless steels

A thermal fatigue testing apparatus was developed in order to clarify the fatigue behavior in BWR environment. Pressurized high and low temperature pure water were alternately supplied into an autoclave with a small cylindrical specimen. Then a fatigue specimen was subjected to homogeneous thermal stress through the wall thickness. Fatigue crack initiation behavior was observed with the replication method and compared with the mechanical fatigue strength performed in air and high temperature water. The thermal fatigue strength of type 304 and 316 nuclear grade (316NG) stainless steels agreed closely with the mechanical fatigue strength, when transforming the nominal stress amplitude to the fictitious stress amplitude by using the mean value of strain amplitudes for room temperature and 288°C.     

CCD-based range-finding sensor

Integration-time-based, time-domain computation provides an area-efficient way to process image information by directly handling photo-created charge during photo-sensing. We have fabricated and tested a CCD-based range-finding sensor which uses the time-of-flight method for range measurement. The sensor exploits two charge packets for light integration and detects the delay of the received light pulse relative to the transmitted light pulse. It has detected a 10 cm distance difference at the range of 150 cm in the dark background