HR-TEM observation of laser pressure weld of galvannealed steel and pure aluminium

Laser pressure welding was conducted by changing the laser power and the roller pressure in the previous experiment. It was revealed that dissimilar metal welding of galvannealed steel and pure aluminium was feasible in a wide range of welding conditions. When the roller pressure was more than 1.96 kN at the laser powers equal to or less than 1400 W, the joint strengths were so high that the specimens in the tensile shear and the peel tests fractured in the A1050 parent metal.

In order to know the reason for such high strengths of joints with thick compound layers and the joining mechanism, the compound layer was observed by HR-transmission electron microscopy (TEM). The TEM observation results revealed that the main phase in the compound layer was the solid solution of Al + Zn. Moreover, the intermetallic compound was identified as FeAl, Fe₂Al₅, Fe₄Al₁₃ and Fe₂Al₅Zn_0.4 phase by electron diffraction. The Fe₃Zn₁₀ (Γ phase) of Fe–Zn intermetallic compound was confirmed on a Fe base material. It is guessed that the joining areas were heated at a range of 782°C more than 665°C, a melting point of Al, by laser irradiation because the δ_lk phase aspect was not confirmed. Because the surfaces of A1050 and Zn plated layer were melted thinly, the layer was over 10 μm thicker. The reason for the production of high-strength joints with a relatively thick intermetallic compound layer was attributed to the formation of (Al + Zn) phase with finely dispersed intermetallic compounds.     

Surface Waves on Superfluid <Superscript>4</Superscript>He Under Reduced Gravity

Superfluid ⁴He was produced on a small jet plane for the first time using a small GM-refrigerator to condense the liquid and a scroll pump to get the superfluid by evaporation. The surface wave on superfluid under 0.5g _E, 0.1g _E and 0.05g _E, together with 2g _E and 1g _E, was successfully examined by an optical method utilizing parabolic flight. Here, g _E is the gravitational constant on the ground. Assuming that only the fundamental mode was excited as determined by the sample cell width, the resonance peak in the frequency domain was well reproduced by the gravity wave with corresponding gravity constant.     

Mixing speed-controlled gold nanoparticle synthesis with pulsed mixing microfluidic system

Gold nanoparticles with diameters of a few tens of nanometer and a narrow size distribution were synthesized using a pulsed mixing method with a microfluidic system which consists of a Y-shaped mixing microchannel and two piezoelectric valveless micropumps. This mixing method enables control of the mixing speed of gold salts and reducing agent by changing the switching frequency of the micropumps, which was our focus to improve the particle size distribution, which is an essential parameter in gold nanoparticle synthesis. In the proposed method, the mixing time was inversely proportional to the switching frequency and the minimum mixing time was 95 ms at a switching frequency of 200 Hz. During synthesis experiments, the mean diameter of the synthesized gold nanoparticles was found to increase, and the coefficient of variation of particle size was found to decrease with decreasing mixing time. We successfully improved the coefficient of variation to less than 10% for a mean diameter of around 40 nm.     

Laser pressure welding of aluminium and galvannealed steel

Dissimilar metal joints of galvannealed steel and commercially available pure aluminium (A1050) sheets were produced by changing the laser power and the roller pressure by the laser pressure welding method. In this method, the YAG laser beam was irradiated into a flare groove made by these dissimilar metal sheets. In addition, the laser beam was scanned at various frequencies and patterns through the fθ lens using two-dimensional scanning mirrors. Then the sheets were pressed by the pressure rolls to be joined. The compound layers in the weld interface were observed by optical microscope, and the layer thicknesses were measured. The thicknesses were in the range of 7–20 μm. The mechanical properties of welded joints were evaluated by the tensile shear test and the peel test. In the tensile shear test, the strengths of the joints produced under the most welding conditions were so high that the fracture occurred through the base aluminium sheet. In the peel test of the specimens subjected to the laser beam of 1200–1400 W power under the roller pressure of 2.94 kN, the specimen fracture took place in the base aluminium sheet. Even if the compound layer was thick, high joint strength was obtained. In order to know the reason for such high strength of joints with thick compound layers and the joining mechanism, the compound layer was observed by the HR-TEM. The TEM observation results revealed that the main phase in the compound layer was the solid solution of Al + Zn. Moreover, the intermetallic compound was identified as FeAl, Fe₂Al₅, Fe₄Al₁₃, and Fe₂Al₅Zn_0.4 phase by electron diffraction. The Fe₃Zn₁₀ (Γ phase) of Fe–Zn intermetallic compound was confirmed on a Fe base material. It is assumed that the joining areas were heated in a range of 782°C more than 665°C, a melting point of Al, by laser irradiation because the δ_lk phase aspect was not confirmed. Because the surfaces of A1050 and Zn plated layer were melted thinly, the layer was over 10 μm thicker. The reason for the production of high strength joints with the relatively thick intermetallic compound layer was attributed to the formation of (Al + Zn) phase with finely dispersed intermetallic compounds.     

Proposal for a benchmark model of a laminated iron core and a large‐scale and highly accurate magnetic analysis

This paper describes a benchmark model proposed for the clarification of the characteristic of various methods for modeling the laminated iron core. In order to obtain a reference solution of the benchmark model, a large‐scale nonlinear magnetostatic field analysis with a mesh fine enough to represent the microscopic structure of the laminated iron core is carried out by using the hybrid finite element–boundary element (FE‐BE) method combined with the fast multipole method (FMM) based on diagonal forms for translation operators. The computational costs and accuracy of two kinds of homogenization methods are discussed, comparing them with the reference solution. As a consequence, it is verified that the homogenization methods can analyze magnetic fields in laminated iron core within acceptable computational costs. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 170(1): 26–35, 2010; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20809     

A New Slip Frequncy Detector of an Induction Motor Utilizing Rotor Slot Harmonics

A method to detect slip frequency from rotor slot harmonics of a three-phase squirrel-cage induction motor is proposed. The rotor slot harmonic voltage Is obtained by summing the three phase voltages, and after being sampled with a multiple of the stator frequency, it is changed into slip frequency waves, from which a voltage proportional to the slip frequency is obtained. Sophisticated sampling techniques allow elimination of the third harmonic voltage induced in the sum of the three-phase voltages and also allow reduction of time constant of the slip frequency detector. Expenmental results show that the slip frequency detector has a good linearity in the range of slip frequency of about -50 to +30 percent of the stator frequency.     

Biochemical characterization of horA-independent hop resistance mechanism in Lactobacillus brevis

We isolated a strain from hop-resistant Lactobacillus hrevis ABBC45, which had lost a plasmid (pRH45) harboring a putative hop resistance gene, horA. The hop resistance level of this horA-deficient strain, named ABBC45(C), was initially low but gradually induced by repeated growth in media containing progressively increasing levels of hop compounds. Although the hop resistance level was substantially lower than that of the hop-adapted wild type strain, hop-adapted ABBC45(C) (ABBC45(CR)) was still capable of growing in beer, suggesting ABBC45 possesses at least two hop resistance mechanisms. Hop resistance acquired by ABBC45(CR) gradually diminished to the pre-adapted level, when the strain was grown repeatedly in the absence of hop compounds. ABBC45(CR) was found to be cross-resistant to several structurally unrelated drugs, including ethidium bromide, daunomycin and nisin. In addition, ABBC45(CR) was shown to extrude ethidium in an energy-dependent manner, while ABBC45(C) did not show such activity. This indicates that the efflux pump was induced by adaptation to hop compounds. The efflux activity of ethidium was reduced by the addition of hop compounds, suggesting hop compounds are also the substrate of the efflux pump. It was also shown that the efflux activity was completely dissipated with the abolition of proton motive force (PMF). These results, taken together, suggest the hop resistance mechanism of ABBC45(C) is mediated by PMF-dependent multidrug efflux pump.     

Novel circular-beam equalizing techniques that use graded-index fiber optics for a high-power laser diode

We demonstrate a novel method of equalizing a laser diode (LD) beam into a circular beam. This method uses the twist effect of graded index (GI) fiber optics. An asymmetric LD beam with beam qualities of M2 = 500 in the slow axis and M2 = 4 in the fast axis is converted successfully into a symmetric circular beam with a beam quality of M2 = 175. The circular-output beam with 92% coupling efficiency from the fiber input to the fiber output is obtained with a 5-m-long GI1200 (1200 means a core diameter of 1200 microm) fiber for a 2-W LD array. We extend the experiments to a higher-power source with higher asymmetric beam qualities of M2 = 3000 and M2 = 4. By slightly bending the GI10000 (10000 means a core diameter of 10,000 microm) fiber, we have succeeded in generating a symmetric beam with a improved beam quality of M2 = 2000. The average beam quality is preserved when the asymmetric ratio is not high, and the beam quality degradation ratio is investigated up to asymmetric ratios of 750.     

Histidine 210 mutant of a trypsin-type Achromobacter protease I shows broad optimum pH range

Achromobacter protease I (API), a lysine-specific serine protease, shows one order of magnitude higher activity than bovine trypsin, while its optimum pH is in the alkaline region at about pH 9. To improve the optimum pH range, mutant enzyme His 210 replaced by Ser(H210S), Ala (H210A), and Lys (H210K) were constructed. The optimum pH of H210S shifted from about pH 9 (wild-type enzyme) to about pH 7, retaining its high activity. The putative electrostatic interaction between His 210 and catalytic Asp 113 was elucidated by the optimum-pH shift of H210K and H210A. These results indicate that this unconserved His 210 in API, which plays a key role in generating the useful peptidase, broadened the optimum-pH range without decreasing lysylendo-peptidase activity.     

Two cases of repeatedly recurrent atypical thymoma

Two cases of repeatedly recurrent thymoma with myasthenia gravis are detailed here. A 41-year-old woman had 5 recurrent thymomas, including local recurrences and lumbar and lung metastases; she was alive at the time of this writing, which was 22 years after her first surgery. A 36-year-old man had 3 recurrent thymomas, including local recurrence, dissemination, and lung metastasis; he was alive at the time of this writing, which was 16 years after his first surgery. Both recurrent lesions were diagnosed as "atypical thymoma" with moderate nuclear atypia. The patients with atypical thymoma must be followed up carefully due to a possible recurrence. Surgical treatment with chemoradiotherapy can lengthen their survival.