Effect of Oxygen on the Self-formation of Carbonaceous Tribo-layer with Carbon Nitride Coatings under a Nitrogen Atmosphere

The ball-on-disk friction and wear tests of CN _X coatings (CN _X /CN _X ) were conducted under a nitrogen atmosphere with controlled relative humidity (RH) (3.4–40.0%RH) and oxygen concentration (100–21 × 10⁴ ppm) in this study. We found that the specific wear rate of CN _X coating on ball (W _b), which could give stable and low friction coefficient (<0.05), was below 3.0 × 10^?8 mm³/Nm. Average friction coefficients (µ _a) and W _b of CN _X /CN _X increased (µ _a: 0.02–0.33, W _b: 1.6 × 10^?8–2.4 × 10^?7 mm³/Nm) with increasing oxygen concentration (230–211,000 ppm) as well as RH (4.7–21.1%RH) under a nitrogen atmosphere. However, the W _b remained low value below 2.3 × 10^?8 mm³/Nm regardless of oxygen concentration (100–207,000 ppm) of a nitrogen atmosphere (3.4–3.9%RH) when CN _X -coated balls were slid against a hydrogenated CN _X (CN _X :H) coatings (CN _X /CN _X :H). Besides, the CN _X /CN _X :H achieved low and stable friction coefficient below 0.05 under a nitrogen atmosphere (10,000 ppmO₂) regardless of increasing RH up to 20%RH. Raman analysis indicated that the structure of carbon on the top surface of CN _X coating was changed from as-deposited CN _X coating in the case of low friction coefficient (<0.05). Furthermore, TOF-SIMS analysis provided the evidence that the carbon derived from CN _X -coated disk was considered to diffuse into the ball surface, and it mixed with the carbon derived from CN _X -coated ball on the wear scar, which formed the chemically bonded carbon tribo-layer. Low friction coefficient (<0.05) with CN _X coatings under a nitrogen atmosphere was achieved due to self-formation of the carbon tribo-layer.     

Stable and super‐low friction of amorphous carbon nitride coatings in nitrogen gas by using two‐step ball‐on‐disk friction test

Effect of running‐in process on friction behaviour of carbon nitride (CNx) coating in N₂ gas stream was investigated with a newly introduced two‐step ball‐on‐disk friction test, where the rubbed Si₃N₄ ball in the pre‐sliding (step 1) was replaced by a new CNx‐coated Si₃N₄ ball in the subsequent sliding stage under N₂ gas (step 2). The two‐step friction test is clarified to be a simple but effective technique for obtaining contact material combination of self‐mated CNx coatings and for achieving stable and low frictions of CNx coatings. Friction coefficients of CNx/CNx in N₂ gas stream decrease greatly from 0.07 without pre‐sliding to less than 0.025 in two‐step friction tests. The minimum friction coefficient of 0.004 was obtained by introducing 500 cycles of pre‐sliding in ambient air. These stable and low frictions are attributed to the generation of self‐mated CNx coatings and the formation of a lubricious layer on the disk surface. Copyright © 2014 John Wiley & Sons, Ltd.     

Deposition and structural analyses of molybdenum-disulfide (MoS2)–amorphous hydrogenated carbon (a-C:H) composite coatings

In this study we developed composite coatings consisting of amorphous hydrogenated carbon (a-C:H) and molybdenum-disulfide (MoS₂), and clarified their microstructure. In addition, we interpreted the tribological properties of the composite coatings in the viewpoint of a deposition-induced microstructural modification. The coatings were produced by the hybrid deposition technique of RF-generated methane and argon plasma and DC magnetron co-sputtering of MoS₂ target. The deposition parameter investigated in this study was methane flow rate. Structural analyses were performed using a transmission electron microscope (TEM) and an atomic force microscope (AFM). Friction tests were conducted using a ball-on-disk type tribometer. From an electron micrograph, it was confirmed that nano-clusters were embedded into an amorphous carbon host matrix. Surface roughness of the composite coating was ～ 0.25 nm in R_a compared to 5.0 nm in R_a of sputtered MoS₂. The concentration measurements were performed, and the results show that the sulfur and molybdenum concentration ratio, [S]/[Mo], is ～ 0.9, which indicates that the amount of sulfur was reduced due to the discharged plasma. In friction tests, composite coatings showed high friction in a vacuum condition. It was considered that lubricant MoS₂ lamellar structures showing super-low friction in a vacuum condition during friction could not be formed between ball and coating during friction because of the lack of sulfur in embedded clusters.     

Comparative study on the growth mechanisms of PAHs

The efficiencies of recently proposed, phenyl addition/cyclization (PAC), methyl addition/cyclization (MAC) and a popular hydrogen abstraction/acetylene addition (HACA) mechanisms have been examined experimentally by detecting the gas phase reaction products of pyrolysis of toluene with/without addition of benzene + acetylene by using vacuum ultraviolet (VUV) single photon ionization (SPI) time of flight mass spectrometry (TOFMS). Besides the observation of verities of large polycyclic aromatic hydrocarbons (PAHs), intense mass peaks of indene, phenylacetylene and propyne confirmed a remarkable quenching of the major active species, benzyl, phenyl and methyl radicals by acetylene. In spite of quenching, only benzyl contributed products were diminished while phenyl and methyl contributed products were enhanced. Uniquely observed symmetrical PAHs; corrannulene/coronene; formed by the active involvement of PAC, HACA and/or MAC mechanisms, reflects the interdependencies of these mechanisms. Individually, PAC was found highly efficient for endless growth, HACA for filling triple fusing site and MAC for expanding cyclotetra/pentafused into benzenoid structure, respectively.     

Effect of Contact Stiffness on Creep-Groan Occurrence on a Simple Caliper-Slider Experimental Model

In this paper, a fundamental mechanism for creep-groan generation is investigated by adopting a simple yet effective caliper-slider experimental model. Contact condition, which is a function of three parameters, namely normal force, contact roughness, and material combination, is connected with the creep-groan phenomenon in terms of contact stiffness. Creep-groan generation is determined by analyzing the frequency characteristic of the generated vibration acceleration when the sliding commences due to a simultaneous application and release of force in the tangential and normal directions, respectively. As per the obtained results, creep-groan occurrence or absence in the employed experimental model may be classified into three regions based upon the value of the contact stiffness, i.e., occurrence, non-occurrence, and mixed regions. The results also indicate that creep-groan occurrence in this caliper-slider experimental model can be avoided by controlling the value of contact stiffness in an effective manner.     

Effect of pressure on phase transition and morphology of bulk poly(trans-1,4-butadiene)

The effect of pressure on the melting, solid-solid transition, and crystallization of poly(trans-1,4-butadiene) (PTBD) was investigated using the pressure range of 1–3000 kg/cm². D.t.a. measurements showed that, the melting and transition temperatures increase with increasing pressure, whose pressure coefficients are 38°C per 1000 kg/cm² and 22°C per 1000 kg/cm², respectively. These values were in fairly close agreement with those calculated from the Clausius-Clapeyron equation. Morphological studies using electron microscope and small-angle X-ray scattering method revealed that, the samples crystallized with relatively small supercoolings under normal or high pressure, are formed of distinct lamellae 400–800 Å thick. The lamellar thickness was inappreciably dependent on crystallization pressure. The significant effect of pressure on crystallization was recognized in a tendency of the crystallinity to increase, with increasing crystallization pressure. This pressure effect was explained by the mechanism that, the increased pressure might make the packing of molecular chains in liquid, more dense and that the secondary crystallization might be accelerated, to increase the lateral dimensions of lamellae.     

Identification of an insertion sequence, IS1203 variant, in a Shiga toxin 2 gene of Escherichia coli O157:H7

An insertion sequence composed of 1310 bp was found in Shiga toxin 2 genes of some isolates of Escherichia coli O157:H7. This insertion sequence showed extremely high homology with IS1203 of E. coli O111:H(-). This IS1203 variant was inserted in the region encoding the amino-terminus of the B subunit with a duplication of 3 bp at the target site, resulting in inactivation of the Shiga toxin 2 gene.     

Abrasive wear resistance of spheroidal vanadium carbide cast irons

The effect of the chemical composition and heat treatment on the microstructure and abrasive wear resistance of V-Mn, V-Ni-Cr, and V-Mo spheroidal vanadium carbide cast irons (18–23 vol %) has been studied. The wear resistance has been determined under conditions of wear by abrasives with various hardnesses, i.e., corundum and quartz and compared to that of high-chromium cast iron with 13% Cr. It has been found that the advisability of using high-vanadium cast irons is governed by the hardness of the abrasive. When a hard abrasive, i.e., corundum was used, V-Mo cast iron with the maximum concentration of spheroidal VC carbides, which were uniformly distributed in the martensitic matrix, had the highest wear resistance. When a soft abrasive, i.e., quartz, was applied, high-chromium cast iron with a hardness of 68 HRC, which contained the largest amount of M₇C₃ carbides, was more wear-resistant. In the course of isothermal exposure at 300–1000°C, V-Ni-Cr and V-Mo cast irons with an austenitic structure had high resistance to phase and structural transformations. However, the properties and microstructure of V-Mo cast irons with a martensitic matrix depended strongly on the temperature of exposure during heat treatment.     

Thermal Stability of Hexaaluminate Film Coated on SiC Substrate for High-Temperature Catalytic Application

A coating of barium hexaaluminate (Ba_0.75Al_11.0O_17.25) on an α-SiC substrate and the thermal stability of the formed film were investigated for a high-temperature catalytic application. The film prepared by sol coating consisted of BaAl₂Si₂O₈ and α-Al₂O₃ phases and always contained many cracks or exfoliations after heating at 1200C. A hexaaluminate porous film was successfully formed by slurry coating without void formation at the interface between the film and the substrate and exfoliation due to the formation of the intermediate layer after heating at 1200°C. The microstructure of the film remained unchanged, even after heating at 1300°C.