Optimum stand density of Leucaena leucocephala for wood production in Andhra Pradesh, Southern India

Leucaena leucocephala is widely used as raw material for the manufacture of paper and packaging material and in biomass based power plants in the state of Andhra Pradesh, Southern India. Experiments were conducted to study the affect of tree density on the growth, biomass partitioning and wood productivity. Six treatments 1 × 1 m, 1.3 × 1.3 m, 3 × 0.75 m, 3 × 1 m, 5 × 0.8 m and 3 × 2 m corresponding to a tree density of 10,000, 6666, 4444, 3333, 2500 and 1666 were evaluated with leucaena variety K636. At 51 months after planting, spacings significantly influenced tree height, diameter at breast height (DBH), number of branches and biomass partitioning. Wider tree rows resulted in greater tree height and diameter growth resulting in higher per plant productivity. At harvest, 70% of trees in 3 × 2 m attained a diameter of more than 7.5 cm, while 35% of the trees attained the same DBH in 1 × 1 m spacing. Increased spacing levels decreased the relative amount of growth allocated to the bole of the tree. Marketable biomass yield was highest with 1 × 1 m spacing. Spacing of 3 × 0.75 m produced marketable biomass comparable to that of 1 × 1 m and greater proportion of stems with more than 5 cm diameter. Leucaena can be grown at 3 × 0.75 m spacing either for pulpwood or fuelwood depending on the prevailing market prices and demand.     

Compressive and flexural strength properties of ZnS optical ceramics

Polycrystalline Chemical Vapor Deposited (CVD) ZnS was subjected to post thermal treatments such as pressure less heat treatment (CVD + HT) and Hot Isostatic Pressing (CVD + HIP). The as deposited CVD, CVD + HT and CVD + HIP samples were characterized for their X-ray crystallographic micro-structural characteristics, followed by compressive and flexural strength measurements. ZnS material irrespective of the heat treatment showed an increase in peak compressive strength and a decrease in flexural stress in comparison to CVD samples. An attempt is made in this brief study to correlate the processes and associated micro-structural and crystallographic characteristics with observed strength properties. Detailed quantitative fractographic analysis reveals that ZnS material processed under all the three conditions fails by mixed fracture comprising of low degree of ductile, microdimples and transgranular shear fracture with predominant extent of low energy quasicleavage faceted fracture however, in case of as CVD specimens, the size of the quasi-cleavage facets are much finer.     

Analysis of fluid flow in centrifugal casting

Centrifugal casting process is a fast process with melt, cast and moulds being opaque. It is almost impossible to observe the melt behavior during casting. Cold modeling experiments were conducted using horizontal transparent moulds and transparent fluids of different viscosities to study the effect of different process variables on the flow pattern. Effects of the thickness of fluid cylinder, viscosity of the fluid, diameter of the mould, and rotational speed of the mould on the formation of complete hollow fluid cylinder are investigated. The influence of rotational speed has been studied in aluminum casting. The cylinders are cast at different rotational speed with varying thickness. It is observed that the speed required to form uniform cylinder increases with the increase in thickness of a fluid cylinder. As rotational speed is increased the hardness of the cast cylinder also increases. The flow patterns seen in cold modeling experiments and actual castings agree reasonably well.     

Reinforcing of a calcium phosphate cement with hydroxyapatite crystals of various morphologies

A series of biocomposite materials was successfully prepared by reinforcing advanced calcium phosphate cement with hydroxyapatite fibrous and elongated plate-like particles. Powder X-ray diffraction showed that ball-milled biocomposite precursors (dicalcium and tetracalcium phosphates) entirely transform to a single phase hydroxyapatite end product within 7 h at 37 °C. Electron microscopy showed that the resultant biocomposites are constituted of nanoscaled cement particles intimately associated with the reinforcement crystals. The influence of shape, size, and concentration of the hydroxyapatite filler on the compression strength of reinforced cements is discussed. The best compression strength of 37 ± 3 MPa (enhancement of ～50% compared to pure cement) was achieved using submicrometer-sized hydroxyapatite crystals with complementary shapes. Nanoindentation revealed that averaged elastic modulus and hardness values of the cements are consistent with those reported for trabecular and cortical human bones, indicating a good match of the micromechanical properties for their potential use for bone repair. The stiffness of the biocomposites was confirmed to gradate-compliant cement matrix, cement-filler interface, and stiff filler-as a result of the structuring at the nanometer-micrometer level. This architecture is critical in conditioning the final mechanical properties of the functional composite biomaterial. In vitro cell culture experiments showed that the developed biomaterial system is noncytotoxic.     

Nanopore gradients on porous aluminum oxide generated by nonuniform anodization of aluminum

A method for surface engineering of structural gradients with nanopore topography using the self-ordering process based on electrochemical anodization of aluminum is described. A distinct anodization condition with an asymmetrically distributed electric field at the electrolyte/aluminum interface is created by nonparallel arrangement between electrodes (tilted by 45°) in an electrochemical cell. The anodic aluminum oxide (AAO) porous surfaces with ordered nanopore structures with gradual and continuous change of pore diameters from 80 to 300 nm across an area of 0.5-1 cm were fabricated by this anodization using two common electrolytes, oxalic acid (0.3 M) and phosphoric acid (0.3 M). The formation of pore gradients of AAO is explained by asymmetric and gradual distribution of the current density and temperature variation generated on the surface of Al during the anodization process. Optical and wetting gradients of prepared pore structures were confirmed by reflective interferometric spectroscopy and contact angle measurements showing the ability of this method to generate porous surfaces with multifunctional gradients (structural, optical, wetting). The study of influence of pore structures on cell growth using the culture of neuroblastoma cells reveals biological relevance of nanopore gradients and the potential to be applied as the platform for spatially controllable cell growth and cell differentiation.     

Optimization of biogas production from wheat straw stillage in UASB reactor

In the present study, thermophilic anaerobic digestion of wheat straw stillage was investigated. Methane potential of stillage was determined in batch experiments at two different substrate concentrations. Results showed that higher methane yields of 324 ml/g-(volatile solids) VS_added were obtained at stillage concentrations of 12.8 g-VS/L than at 25.6 g-VS/l. Continuous anaerobic digestion of stillage was performed in an up-flow anaerobic sludge blanket (UASB) reactor at 55 °C with 2 days hydraulic retention time. Results showed that both substrate concentration and organic loading rate (OLR) influenced process performance and methane yields. Maximum methane yield of 155 ml CH₄/g-COD was obtained at stillage mixtures with water of 25% (v/v) in the feed and at an OLR of 17.1 g-COD/(l.d). Soluble chemical oxygen demand (SCOD) removal at this OLR was 76% (w/w). Increase in OLR to 41.2 g-COD/(l.d) and/or stillage concentration in the feed to 33–50% (v/v) resulted in low methane yields or complete process failure. The results showed that thermophilic anaerobic digestion of wheat straw stillage alone for methane production is feasible in UASB reactor at an OLR of 17.1 g-COD/(l.d) and at substrate concentration of 25% in the feed. The produced methane could improve the process energy and economics of a bioethanol plant and also enable to utilize the stillage in a sustainable manner.     

Application of grey-taguchi method for optimization of dry sliding wear properties of aluminum MMCs

Through a pin-on-disc type wear setup, the dry sliding wear behavior of SiC-reinforced aluminum composites produced using the molten metal mixing method was investigated in this paper. Dry sliding wear tests were carried on SiC-reinforced metal matrix composites (MMCs) and its matrix alloy sliding against a steel counter face. Different contact stresses, reinforcement percentages, sliding distances, and sliding velocities were selected as the control variables, and the responses were selected as the wear volume loss (WVL) and coefficient of friction (COF) to evaluate the dry sliding performance. An L25 orthogonal array was employed for the experimental design. Initially, the optimization of the dry sliding performance of the SiC-reinforced MMCs was performed using grey relational analysis (GRA). Based on the GRA, the optimum level parameters for overall grey relational grade in terms of WVL and COF were identified. Analysis of variance was performed to determine the effect of individual factors on the overall grey relational grade. The results indicated that the sliding velocity was the most effective factor among the control parameters on dry sliding wear, followed by the reinforcement percentage, sliding distance, and contact stress. Finally, the wear surface morphology and wear mechanism of the composites were investigated through scanning electron microscopy.     

Numerical Analysis of Heat Transfer from a Moving Surface Due to Impingement of Slot Jets

Heat transfer from a moving surface with uniform wall temperature due to impingement of series of slot jets has been investigated numerically. In the present paper, transition–shear stress transport model has been used for numerical simulations, which can predict the heat transfer in laminar as well as turbulent flows. This model is adopted here to study the transport phenomenon and predict the transition from laminar to turbulent flow seamlessly under different surface velocities. The present model with stationary surface is validated with the correlation given by Martin for series of slot jets. It has also shown good agreement with existing data for both laminar and turbulent slot jets, and is further studied to understand the heat transfer under wide range of flow conditions and the effect of surface velocity on flow regime. The range of Reynolds number is from 100 to 5,000, whereas surface velocity varied up to six times the jet velocity at the nozzle exit. It has been observed that at high surface velocities the heat transfer from the moving wall is more than stationary case. The transition from laminar to turbulent regime is found to be starting at a Reynolds number of 400 and turns completely turbulent at a Reynolds number of 3,000. Q-criterion is used to confirm the transition zone by observing the breaking of vortices at higher Reynolds number.     

Microstructural Analysis of Multi-phase Ultra-Thin Oxide Overgrowth on Al–Mg Alloy by High Resolution Transmission Electron Microscopy

High-resolution transmission electron microscopy analyses are carried out to understand the microstructure of the ultra-thin oxide-film grown on a (native) amorphous Al₂O₃-coated Al-0.8 at.% Mg alloy substrate at T = 600 K for t = 2 h and at pO₂ of 1 × 10^?2 Pa. This oxide-film is found to be non-uniformly thick with thicknesses varying from 1.50 to 4.60 nm. Occasionally, this oxide is found to diffuse into the Al–Mg alloy substrate, forming oxide thicknesses up to 10.5 nm. Overall, this oxide-film is found to consist of a mixed amorphous, (poly) crystalline and an intermediate amorphous-to-crystalline transition regions, with crystalline regions consisting mostly of MgO and the diffused oxide regions into the Al–Mg alloy substrate coated with γ-Al₂O₃. These observations are then compared with the experimental results obtained using angle-resolved X-ray Photoelectron Spectroscopy analysis and thermodynamic predictions for the growth of an ultra-thin oxide-film due to dry, thermal oxidation of Al–Mg alloy substrates.