Investigation of packaging adhesive properties by molecular dynamics and experiments

Adhesive polymer is a common and important material used for packaging of microelectronics and microsystem by attaching dies onto packaging shell, and its mechanical property plays a vital role in isolating dies from the thermal stress of substrate. Therefore, it is extremely significant to evaluate the polymer property in a specific packaging process. The molecular dynamics (MD) simulation is conducted in this article to investigate the material properties of the cross-linked epoxy resin formed by epoxy resin component diglycidyl ether bisphenol A (DGEBA) and curing agent 1,6-Diaminohexane. The polymer network with conversion up to 87.5% is successfully generated and simulated by constant pressure-constant temperature ensemble (NPT) and canonical ensemble (NVT) at different temperatures of curing process. Glass transition temperature (T_g) and Young's modulus are extracted and the predicted material properties are in great agreement with the experimental data. The conclusion provides a guideline to design the special curing process for different adhesive requirements.     

Thin-film composite forward osmosis membrane prepared from polyvinyl chloride/cellulose carbamate substrate and its potential application in brackish water desalination

Synthesized by the reaction between α-cellulose and m-tolyl isocyanate (MTI), cellulose carbamate (CC) was blended with polyvinyl chloride (PVC) to fabricate substrates for thin-film composite (TFC) forward osmosis (FO) membranes. The introduction of CC into substrates improved both membrane structure and performance. The substrates exhibited higher porosity and hydrophilicity, and better connective pore structure; while rejection layer exhibited better morphology but limited cross-linked degree decrease after the introduction of CC. According to the results, the CC blend ratio of 10% was the optimal ratio. With this blend ratio, the TFC-10 membrane presented favorable water permeability (1.86 LMH/bar) and structure parameter (337 μm), which resulted in excellent FO performance (water flux with a value of 40.40 LMH and specific salt flux with a value of 0.099 g/L under rejection layer faces draw solution [DS] mode when 1 M NaCl and deionized water were utilized as DS and feed solution). In addition, the TFC-10 membrane showed good water flux and low-sulfate ion leakage in the potential application of brackish water desalination.     

Preparation of treelike and rodlike carboxymethylated nanocellulose and their effect on carboxymethyl cellulose films

In this work, carboxymethyl cellulose (CMC) with low substitution degree, followed by different posttreatments, was applied to prepare treelike CMC nanofibrils (CMCNFs) and rodlike CMC nanocrystals (CMCNCs), and their performance in CMC composite film was evaluated simultaneously. From transmission electron microscopy results, it was found that the treelike CMCNCFs exhibited a lager aspect ratio compared to the rodlike CMCNCs. As for reinforcing CMC film, 4 wt% was the best adding amount, at this time, the tensile strength of CMC/CMCNFs and CMC/CMCNCs composite films was increased by 72.1% and 47.3%, respectively. Moreover, adding these nanofillers to CMC also could enhance the thermal stability of composite films slightly, while the transmittance of composite films was reduced at the same time. In addition, CMC/CMCNFs film was designed as a packaging box to determine its performance. Therefore, this study could reveal the differences of properties for composites with different types of nanocellulose and provide a foundation for further application of nanocellulose.     

Facile preparation of homogenous waterborne poly(urethane/acrylate) composites and the correlation between microstructure and improved properties

Homogenous waterborne polyurethane/polyacrylate emulsions were synthesized based on the prepared polyurethane and polyacrylate through a facile process. The attention was attracted to the miscibility and performance of waterborne polyurethane and polyacrylate. The structures and properties of waterborne polyurethane and waterborne polyurethane/polyacrylate samples were characterized by using Fourier transform infrared spectroscopy, transmission electron microscope, X-ray photoelectron spectroscopy, X-ray diffractometer, thermogravimetric, and so forth, as well as solid content and tensile testing. The results showed that the micro morphology of waterborne polyurethane/polyacrylate emulsion presented single-phase structure with the stoichiometric polyacrylate content increasing from 33% to 80% to waterborne polyurethane. The waterborne polyurethane/polyacrylate films surface is rich in polyacrylate phase. Meanwhile, waterborne polyurethane/polyacrylate composites showed significant improvement in thermal stability and elongation at break, smaller particle size and narrower particle size distribution comparing with waterborne polyurethane.     

Aramid fiber reinforced EPDM microcellular foams: Influence of the aramid fiber content on rheological behavior,mechanical properties,thermal properties,and cellular structure

In this paper, aramid fiber (AF)/ethylene-propylene-diene monomer (EPDM) microcellular foams added with different content of AF are prepared by the supercritical foaming method. The effect of the AF content on the rheological behavior, mechanical properties, thermal properties and cellular structure of the AF/EPDM microcellular foams has been systematically studied. The research illustrates that compared with pure EPDM, the AF/EPDM matrix has greater viscosity and modulus, which is conducive to reduce the cell size and increase its density. And the thermal stability of EPDM foams is improved with the addition of aramid fiber. Meanwhile, when the content of AF is added to 1 wt%, the AF/EPDM microcellular foam exhibits a relatively low thermal diffusion coefficient and apparent density with the thermal conductivity to 0.06 W/mK. When the AF is added to 5 wt%, the tensile strength of the AF/EPDM microcellular foam increases to 1.95 MPa, which is improved by 47% compared with that of the pure EPDM foam. Furthermore, when the compressive strain reaches to 50%, the compressive strength of the AF/EPDM microcellular foam is 0.48 MPa, improved by 296% compared with that of the pure EPDM foam.     

Weathering modification of acrylic emulsion by introducing UV absorbing groups

A new kind of UV-absorbing silicon-fluorinated acrylic emulsion was prepared by emulsion polymerization with 4-allyloxy-2-hydroxybenzophenone, 3-methacryloxypropyltrimethoxysilane (MPS) and hexafluorobutyl methacrylate (HFMA) as functional monomers. The emulsion and its coating were characterized by transmission electron microscope, Fourier transform infrared spectrum (FTIR), X-ray photoelectron spectroscopy, ultraviolet absorption spectrum,thermo-gravimetric analysis, water contact angle (CA), and artificial accelerated aging test. The results indicated that the emulsion with core-shell structure was synthesized and showed prominent absorption peaks at 320 and 350 nm. The water CA of the coating was increased from 70.2° to 86.7° because of the incorporated HFMAs and MPSs. Both of the initial and final decomposition temperatures of the coating were increased by more than 20°C compared with those of the unmodified coating. After 10 days of accelerated aging, the color difference (ΔE) and rate of loss of gloss (ΔG) were only 2.78% and 5.22%, while those of the unmodified coating were as high as 22.94% and 78.57%, respectively. Because of the UV absorbers were incorporated by chemical reaction, the new coating had a more durable and effective anti-ultraviolet performance compared with the coatings the UV absorbers were introduced by physical blending.     

Hydrogen bonding induced enhancement for constructing anisotropic sugarcane composite hydrogels

Anisotropic hydrogels are appealing with their merits of similar biochemical and structural properties to the biological tissues. However, the mechanical properties of current anisotropic hydrogels need to be further improved. Herein, three kinds of novel anisotropic poly(2-hydroxyethyl methacrylate) (pHEMA), poly(acrylamide) (pAM), and poly(acrylamide-co-acrylic acid) (p[AM-co-AA]) sugarcane composite hydrogels were prepared successfully by filling the hydrogel monomer precursor into porous aligned sugarcane nanofibers network and then performing subsequent free radical polymerization. The hydrogel matrix and sugarcane nanofibers network were combined closely together through hydrogen bonding interaction. The anisotropic sugarcane composite hydrogels exhibit good flexibility and elastic recovery properties upon encountering mechanical crimping and twisting. In typical case, the as-prepared pHEMA sugarcane composite hydrogel can exhibit high anisotropic tensile strength of 2.37 and 0.54 MPa, while differential tear strength of 0.36 and 0.78 N/mm, along the parallel and vertical nanofibers directions. Finally, anisotropic lubrication behaviors were found and investigated systematically for those three kinds of sugarcane composite hydrogels when water was used as lubricant. Our current work proposes a simple and universal strategy for developing bioinspired anisotropic functional composite matters such as artificial skin, flexible sensor, and cartilage lubrication materials.     

Study on polyurethane-acrylate/cerium dioxide modified by 3-(Methylacryloxyl)propyltrimethoxy silane and its UV absorption property

Firstly, cerium dioxide(CeO₂) was modified by 3-(Methylacryloxyl)propyltrimethoxy silane (KH-570), and modified CeO₂ (mCeO₂) was prepared. Then poly (urethane-acrylate) was modified by mCeO₂, and poly (urethane-acrylate)/modified CeO₂ (PUA/mCeO₂) composites with ultraviolet absorption property were prepared. The morphology, thermal hydrophobicity, mechanical properties, optical properties, and UV-absorption properties of PUA/mCeO₂ composites were studied. XRD and SEM analysis showed that the modified CeO₂ had better dispersion in the matrix than that of pure CeO₂. Ultraviolet–visible spectrum and thermogravimetric analysis were used to characterize the optical properties and thermal stability of PUA/mCeO₂ composites. The results showed that with the increasing of the mCeO₂ content, the UV-absorption property of PUA/mCeO₂ composites was improved gradually. When the content of mCeO₂ is 3%, the absorption of ultraviolet of PUA/mCeO2 composites is about 5 times of pure PUA film, and the absorption band is mainly in the UVA section. The thermal stability of PUA/mCeO₂ composites was improved with the adding of mCeO₂. With the increasing of mCeO₂ content, the contact angle of PUA/mCeO₂ composites increased significantly. And the UV-absorption mechanism of PUA/mCeO₂ Composites was studied. UV-curable PUA/mCeO₂ composites have good UV absorption property and water resistance. They will be used in the sun screen and protect people's skin.     

家用冰箱储藏室内挥发性有机物检测及分析

为研究家用冰箱储藏室中挥发性有机化合物(VOCs)的释放量及主要来源,采用气相色谱–质谱法对工作状态下冰箱储藏室的VOCs含量进行检测;利用傅里叶变换红外光谱仪对冷藏室的物料进行成分分析,同时用密封舱法探究冷藏室不同物料对VOCs含量贡献。结果表明,冰箱冷藏室物料中发泡聚苯乙烯风道泡沫释放的总挥发性有机化合物(TVOC)、正戊烷及异戊烷最多,是造成异味的关键性物料,而正戊烷、异戊烷是冰箱异味的主要成分。聚氯乙烯门封条对异味的贡献也较大,通用聚苯乙烯抽屉体贡献的VOCs种类最多;在工作状态下,随着密闭时间的增加,冰箱储藏室的VOCs的种类及含量增加,但苯、甲苯、二甲苯、TVOC及戊烷类的含量均未超过国家标准。储藏室异戊烷含量较高,是冰箱的异味的主要来源。     

碳纳米纤维增强聚甲醛复合材料制备及性能

通过纳米碳纤维(CNFs)在聚甲醛(POM)基体中的均匀分散以及取向,制备了具有优异力学性能和热性能的POM/CNFs复合材料。利用扫描电子显微镜、透射电子显微镜、拉伸性能测试、热重分析、动态热机械分析测试表征了POM/CNFs复合材料的结构和力学、热学性能。结果表明,CNFs与POM分子链形成氢键相互作用,促进了CNFs在POM基体内分散,同时使POM/CNFs复合材料的结晶度显著提高。随着CNFs含量增加,POM/CNFs复合材料的拉伸强度、储能模量和损耗模量均得到提高。当添加0.5%的CNFs时,拉伸强度、储能模量及损耗模量分别提高了20.5%,127%和58%。进一步研究了高温拉伸对POM/CNFs复合材料性能的影响。结果表明,CNFs沿拉伸方向定向排列,同时复合材料拉伸后结晶度提高,拉伸强度显著增加。