Development of Pure Poly Vinyl Chloride (PVC) with Excellent 3D Printability and Macro- and Micro-Structural Properties

Unmodified polyvinyl chloride (PVC) has low thermal stability and high hardness. Therefore, using plasticizers as well as thermal stabilizers is inevitable, while it causes serious environmental and health issues. In this work, for the first time, pure food-grade PVC with potential biomedical applications is processed and 3D printed. Samples are successfully 3D printed using different printing parameters, including velocity, raster angle, nozzle diameter, and layer thickness, and their mechanical properties are investigated in compression, bending, and tension modes. Scanning electron microscopy is also used to evaluate the bonding and microstructure of the printed layers. Among the mentioned printing parameters, raster angle and printing velocity influence the mechanical properties significantly, whereas the layer thickness and nozzle diameter has a little effect. Images from scanning electron microscopy  also reveal that printing velocity greatly affects the final part's quality regarding defective voids and rasters’ bonding. The maximum tensile strength of 88.55 MPa is achieved, which implies the superiority of 3D-printed PVC mechanical properties compared to other commercial filaments. This study opens an avenue to additively manufacture PVC that is the second most-consumed polymer with cost-effective and high-strength features.     

4D Printing of Polyvinyl Chloride (PVC): A Detailed Analysis of Microstructure,Programming, and Shape Memory Performance

In this research, polyvinyl chloride (PVC) with excellent shape-memory effects is 4D printed via fused deposition modeling (FDM) technology. An experimental procedure for successful 3D printing of lab-made filament from PVC granules is introduced. Macro- and microstructural features of 3D printed PVC are investigated by means of wide-angle X-ray scattering (WAXS), differential scanning calorimetry (DSC), and dynamic mechanical thermal analysis (DMTA) techniques. A promising shape-memory feature of PVC is hypothesized from the presence of small close imperfect thermodynamically stable crystallites as physical crosslinks, which are further reinforced by mesomorphs and possibly molecular entanglement. A detailed analysis of shape fixity and shape recovery performance of 3D printed PVC is carried out considering three programming scenarios of cold (T_g −45 °C), warm (T_g −15 °C), and hot (T_g +15 °C) and two load holding times of 0 s, and 600 s under three-point bending and compression modes. Extensive insightful discussions are presented, and in conclusion, shape-memory effects are promising,ranging from 83.24% to 100%. Due to the absence of similar results in the specialized literature, this paper is likely to fill a gap in the state-of-the-art shape-memory materials library for 4D printing, and provide pertinent results that are instrumental in the 3D printing of shape-memory PVC-based structures.     

Cadmium adsorption on modified chitosan‐coated bentonite: batch experimental studies

BACKGROUND: Several researchers have investigated the use of chitosan as an adsorbent for removal of heavy metals from aqueous streams. Chitosan flake or powder swells and crumbles making it unsuitable for use in an adsorption column. Chitosan also has a tendency to agglomerate or form a gel in aqueous media. The adsorption capacity can be enhanced by spreading chitosan on physical supports that can increase the accessibility of the metal binding sites. Although several attempts have been made to enhance the adsorption capacity of chitosan, using various chemicals, the sorption capacity for metal ions decreased after cross‐linking of chitosan. RESULTS: Bentonite was coated with chitosan (Chi) and its derivative, 3,4‐dimethoxy‐benzaldehyde (Chi/DMB). The product was then used as adsorbent for the removal of Cd²⁺ from aqueous solutions. The presence of imine groups resulting from chemical modification was confirmed using IR, DRS and SEM. The adsorption followed the Langmuir isotherm and could be described by pseudo‐second order kinetics. CONCLUSION: Chi/DMB coated on bentonite increased the accessibility of metal binding sites. The Chi/DMB/bentonite showed no significant pH dependence in the pH range 2–9, but bentonite coated with chitosan revealed very intensive pH dependence, which had a considerable effect on cadmium removal. As expected adsorption of Cd²⁺ by Chi/bentonite and Chi/DMB/bentonite is dependent on contact time and adsorbent dose. In addition, an EDTA solution is suitable for desorption of cadmium ions, and the reusability of Chi/DMB/bentonite is quite good. © 2012 Society of Chemical Industry     

The TiO2–Clay-LDPE Nanocomposite Packaging Films: Investigation on the Structure and Physicomechanical Properties

The role of nanoclays and TiO₂ nanoparticle loadings were investigated on low density polyethylene crystalline structure, in addition to studying packaging film properties such as barrier, thermal and mechanical properties. The polymer crystal study indicated for the orthorhombic crystal phase and about 20% lower degree of crystallinity for nanocomposites containing more than 2 wt.% TiO₂ nanoparticles. Based on the X-ray diffraction technique, the dispersion of nanoclays was improved to almost good degree of clay exfoliation with the company of 4 wt.% TiO₂ nanoparticles. In agreement with XRD results, the TEM morphological studies mainly suggest that TiO₂ has a helpful effect on nanoclay exfoliation. The increase in degradation temperature of nanocomposites may be attributed to the formation of inorganic char on polymer melt. The barrier properties of TiO₂/clay nanocomposite packaging films depend mainly on nanoclay loading with an unclear trend from TiO₂ nanoparticles. The increase in elastic modulus and the yield stress of nanocomposite films showed great effects on film mechanical properties by nanoclays.     

Preparation of novel 2-(2-oxo-2H-chromen-4-yl)-3- arylthiazolidin-4-one derivatives using an efficient ionic liquid catalyst

An eco-friendly procedure for synthesis of 2-(2-oxo-2H-chromen-4-yl)-3-arylthiazolidin-4-one derivatives by three-component reaction of 2-oxo-2H-chromene-4-carbaldehydes, aromatic amines and thioglycolic acid, with tetramethylbutane-1,4-diammonium acetate as a low-cost ionic liquid catalyst under reflux condition is described. The use of an ionic liquid as a catalyst has the advantages of high yields, short reaction time and environmentally friendly reaction media.     

Effects of dynamic vulcanization on tensile,morphological, and swelling properties of poly(vinyl chloride) (PVC)/epoxidized natural rubber (ENR)/(Kenaf core powder) composites

The effects of dynamic vulcanization on properties of poly(vinyl chloride) (PVC)/epoxidized natural rubber (ENR)/(kenaf core powder) composite were studied. Tensile properties indicated that the strength, elongation at break, and Young's modulus of the composites exhibited an increase for samples with dynamic vulcanization. Morphological analysis using scanning electron microscopy showed the interaction between ENR and PVC. There was no bonding between kenaf core powder and the PVC/ENR matrix owing to the different polarity of both components. Filler agglomerates increased, which leads to an increase of filler‐filler interaction and poor dispersion. Furthermore, swelling index indicated that the composite with dynamic vulcanization shows lower absorption of tolune compared with composites without dynamic vulcanization. J. VINYL ADDIT. TECHNOL., 22:206–212, 2016. © 2014 Society of Plastics Engineers     

Thermal Stability Investigation of Synthesized Epoxy-Polyurethane/Silica Nanocomposites

Silicon - In this research, epoxy polyurethane-nano silica nanocomposites have been synthesized using an in-situ method, for which SiO2 nanocomposites had been initially ready in N,...     

Processing and 3D printing of SiCN polymer-derived ceramics

Preceramic polymer resins are attractive for the 3D printing of net-shaped ceramic components. Recently various processes have been demonstrated for 3D printing of polymer-derived ceramics (PDCs). Ultimately in these processes, the process outcomes strongly depend on the process parameters. In particular, for PDCs the ceramic density, and ceramic yield are affected by the catalyst concentration and cross-linking duration. Here, we use thermal analysis and FTIR to quantify the interrelation of the process parameters on the process outcome for polysilazanes and demonstrate 3D printing of PDC components based on the best-identified process parameters. The results of this work can be used as guidelines for future additive manufacturing of PDCs.     

Surface properties of glass micropipettes and their effect on biological studies

In this paper, an investigation on surface properties of glass micropipettes and their effect on biological applications is reported. Pipettes were pulled under different pulling conditions and the effect of each pulling parameter was analyzed. SEM stereoscopic technique was used to reveal the surface roughness properties of pipette tip and pipette inner wall in 3D. More than 20 pipettes were reconstructed. Pipette heads were split open using focused ion beam (FIB) milling for access to the inner walls. It is found that surface roughness parameters are strongly related on the tip size. Bigger pipettes have higher average surface roughness and lower developed interfacial area ratio. Furthermore, the autocorrelation of roughness model of the inner surface shows that the inner surface does not have any tendency of orientation and is not affected by pulling direction. To investigate the effect of surface roughness properties on biological applications, patch-clamping tests were carried out by conventional and FIB-polished pipettes. The results of the experiments show that polished pipettes make significantly better seals. The results of this work are of important reference value for achieving pipettes with desired surface properties and can be used to explain biological phenomenon such as giga-seal formation.     

Pretreatment of wool/polyester blended fabrics to enhance titanium dioxide nanoparticle adsorption and self‐cleaning properties

This research aims to enhance the self‐cleaning properties of fibre‐blended fabric using surface pretreatment prior to the application of titanium dioxide nanoparticles. To this end, the polyester/wool fabric was modified, in that the wool fibres were oxidised with potassium permanganate and the polyester fibres were hydrolysed with lipase before nano processing. Butane tetracarboxylic acid was also used to enhance the adsorption of the nanoparticles and also to stabilise them on the fabric surface. The self‐cleaning properties of the fabric were examined through staining of the fabric with CI Basic Blue 9 and then discolouring by exposing to ultraviolet and daylight irradiation. Some other properties of the treated fabrics, such as water drop absorption, crease recovery angle and bending were investigated and are discussed in detail. The colour changes of different samples indicated an appropriate discoloration on the titanium dioxide‐treated fabrics after ultraviolet and daylight irradiation. Overall, the surface pretreatment of the wool and polyester fibres improved the self‐cleaning properties of the fabric significantly.