Fabrication and Microstructure Characterization of Ti3SiC2 Synthesized from Ti/Si/2TiC Powders Using the Pulse Discharge Sintering (PDS) Technique

Ti/Si/2TiC powders were prepared using a mixture method (M) and a mechanical alloying (MA) method to fabricate Ti₃SiC₂ at 1200°–1400°C using a pulse discharge sintering (PDS) technique. The results showed that the Ti₃SiC₂ samples with <5 wt% TiC could be rapidly synthesized from the M powders; however, the TiC content was always >18 wt% in the MA samples. Further sintering of the M powder showed that the purity of Ti₃SiC₂ could be improved to >97 wt% at 1250°–1300°C, which is ∼200°–300°C lower than that of sintered Ti/Si/C and Ti/SiC/C powders using the hot isostatic pressing (HIPing) technique. The microstructure of Ti₃SiC₂ also could be controlled using three types of powders, i.e., fine, coarse, or duplex-grained, within the sintering temperature range. In comparison with Ti/Si/C and Ti/SiC/C mixture powders, it has been suggested that high-purity Ti₃SiC₂ could be rapidly synthesized by sintering the Ti/Si/TiC powder mixture at relatively lower temperature using the PDS technique.     

Characterization of alicyclic polyimides based on cyclobutane ring dianhydride and aromatic diamine

Films of alicyclic polyamic acid and polyimide containing cyclobutane ring in dianhydride moiety and aromatic ring with p- or m-linkages in diamine moiety were characterized by infrared (IR) spectroscopy, dynamic viscoelasticity, differential-scanning calorimetry (DSC), density, and wide-angle X-ray diffraction analyses. Partially and fully imidized polyimides were obtained by varying the imidization temperature, e.g., 150°C, 250°C, and 350°C. It was found from the results of IR spectra, dynamic viscoelasticity, and DSC measurements that the imidization of alicyclic polyamic acid was reduced at about 150°C and needed a higher imidization temperature than aromatic polyamic acid. Alicyclic polyimide with m-linkage in the diamine moiety had a higher density and a much more ordered structure than with p-linkage. © 1994 John Wiley & Sons, Inc.     

Application of pulse discharge sintering (PDS) technique to rapid synthesis of Ti3SiC2 from Ti/Si/C powders

To synthesize Ti₃SiC₂ samples, pulse discharge sintering (PDS) technique was utilized to sinter elemental powders of Ti/Si/C with stoichiometric and off-stoichiometric ratios in a temperature range of 1200–1500 °C. The results showed that high purity Ti₃SiC₂ could not be obtained from the Ti/Si/C powder with molar ratio of 3:1:2, and Ti₃SiC₂ preferred to form at relatively low sintering temperature for a short time. When 5Ti/2Si/3C and 3Ti/1.5Si/2C powders were sintered for 15 min, the TiC content was respectively decreased to 6.4 and 10 wt.% at 1250–1300 °C. The corresponding relative density of the samples sintered from 5Ti/2Si/3C powder was calculated to be as high as 99% at the temperature above 1300 °C. It is suggested that low-temperature rapid synthesis of Ti₃SiC₂ would be possible through the PDS technique, provided that the composition of the starting powders should be adjusted to be off-stoichiometric ratio from 3:1:2.     

Electroless copper plating using Fe as a reducing agent

Although the electroless plating method is known to be an effective method for obtaining fine wiring in particular, 1 mol hydrogen gas is generated during 1 mol Cu deposition, and voids are generated in the wiring when electroless Cu plating is applied to fine wiring. To avoid the hydrogen evolution, the possibility of performing electroless Cu plating was confirmed using an inexpensive Fe^II compound as a reducing agent. The bath contains CuSO₄, FeSO₄, NaCl, ethylenediamine, sodium citrate, polyethylene glycol (PEG), and 2,2′-bipyridine. Under optimal conditions, over 1.7 μm of copper deposit with a smooth surface was obtained after 3 h of plating, which did not contain iron as an impurity. The electrical resistivity of the copper film is about 3-4 μΩ cm corresponding to that of electroplated copper films.     

Association and physical gelation of ABA triblock copolymer in selective solvent

Association behavior and physical gelation mechanism of ABA triblock copolymer dissolved in B-selective solvent have been studied systematically from dilute to moderately concentrated solutions. Static and dynamic light scattering and nuclear magnetic resonance measurements for dilute solutions of poly(methyl methacrylate)-block-poly(tert-butyl acrylate)-block-poly(methyl methacrylate) (PMMA-PtBuA-PMMA) in 1-butanol (PtBuA selective solvent) indicated that PMMA-PtBuA-PMMA chains are molecularly dissolved above 50 °C. With decreasing temperature, the triblock copolymers form associated micelles consisting PMMA associated core and PtBuA shell. Linear dynamic viscoelastic measurements for solutions with moderate concentration (3.9-12.0 wt%) revealed that the system was viscous sol state at 60 °C. Drastic increase of shear storage modulus (G′) occurred with decreasing temperature, and at 25 °C, G′ showed rubbery plateau with weak frequency dependency, means the formation of elastic physical gel. The consistency between the temperature for micelle formation and that at the increase in G′ indicates that the physical gelation is owing to the network formation as the result of the association of PMMA chains and the bridging PtBuA chains connecting the PMMA cores. Master curves for the dynamic moduli were derived by time-temperature superposition along the frequency axis. Just above sol-gel transition concentration (C_gel), the master curves suggest the existence of fairy amount of aggregate that is not incorporated in the macroscopic network. With the increase in polymer concentration, the master curves become to reveal Maxwell-type viscoelasticity with narrow relaxation time distribution, suggesting the formation of transient network with easily generation and destruction of crosslinks. Concentration dependency of the plateau modulus is stronger than the theoretically expected, means the macroscopic transient network grows with polymer concentration by increasing the fraction of elastically effective bridging PtBuA chain above C_gel.     

The polymerization and copolymerization of nitroalkyl acrylates and nitroalkyl methacrylates

Nitroalkyl acrylates and methacrylates involving some new compounds were prepared. The homopolymerization of these monomers in toluene and their copolymerization with styrene in acetone were carried out with azobisisobutyronitrile as initiator. The rate of polymerization of the nitroalkyl acrylates showed a correlation with the number of nitro groups situated on the ester side chain. The apparent activation energies of the polymerization were found to be 22.0–27.5 kcal./mole for the nitroalkyl acrylates and about 11.5–13.0 kcal./mole for the nitroalkyl methacrylates. From the reactivity ratios and Q-e values of the copolymerization the following information was obtained. The copolymerization behavior of nitroalkyl acrylates and methacrylates showed an alternating tendency, and these monomers belong to the conjugative monomer groups. On the reactivities of these monomers, the polarity of vinyl group was affected a little by nitro group of ester bond side, and the resonance affected little. These monomers were crosslinked with 2-methyl-2-nitro-1,3-propylene diacrylate. Some of the polymers showed marked improvement in the physical properties of elastomers.     

Steam oxidation resistance of two-layered Ni-Cr and Al APS coating for USC boiler applications

Thermal spray of Ni-Cr and Al coatings was attempted on modified 9Cr-1Mo steel, to evaluate their steam oxidation resistance. Atmospheric plasma spray (APS) coatings of 50Ni-50Cr as undercoat and Al topcoat were attempted with the aim that the pores produced by 50Ni-50Cr undercoat can be filled with Al topcoat during the steam oxidation. The steam oxidized samples evinced the Ni and Cr diffusion towards the Al coating structure and changed the topcoat in to the Ni-Al intermetallics. Though the two-layered coating exhibited an excellent performance against the steam oxidation for the base steel substrate till 3000 h of test, the top layers of the coating underwent significant internal oxidation.     

Impedance-step phenomenon of thin-film GMI element with inclined magnetic stripe domain

An extraordinary impedance-step phenomenon of GMI (giant magnetoimpedance) effect was studied. It is observed for a thin-film GMI element with an inclined magnetic stripe domain. The “inclined stripe domain” means a domain structure that has inclined domain walls against the width direction of the GMI strip. An observation of magnetic domain reveals that a sudden change of domain structure, such as stripe-domain vanishing or occurrence, happens simultaneously with the impedance step. A theoretical consideration, based on the bias-susceptibility model of a single-domain magnetic thin film with uniaxial anisotropy, qualitatively shows that the existence of an inclined stripe domain makes the impedance lower than that characteristic of a single-domain structure.     

Fabrication of large area diffraction grating using LIGA process

X-ray imaging is a very important technology in the fields of medical, biological, inspection, material science, etc. However, it is not enough to get the clear X-ray imaging with low absorbance. We have produced a diffraction gratings for obtaining high resolution X-ray phase imaging, such as X-ray Talbot interferometer. In this X-ray Talbot interferometer, diffraction gratings were required to have a fine, high accuracy, high aspect ratio structure. Then, we succeeded to fabricate a high aspect ratio diffraction grating with a pitch of 8 μm and small area using a deep X-ray lithography technique. We discuss that the diffraction gratings having a narrow pitch and an large effective area to obtain imaging size of practical use in medical application. If the pitch of diffraction gratings were narrow, it is expected high resolution imaging for X-ray Talbot interferometer. We succeeded and fabricated the diffraction grating with pitch of 5.3 μm, Au height of 28 μm and an effective area of 60 × 60 mm².     

Detection of a brain aneurysm and a way to search for a brain aneurysm aimed at the development of a system to simulate an operation

In this article, a system is proposed for a simulated operation which would help a trainee surgeon to perform a medical operation to ensure that a cerebral aneurysm does not burst. The physician will have acquired empirical medical technologies from operations in traditional clinical teaching. However, there is a problem with safety and the burden to the patient. Therefore, recently a new training approach for a simulated medical operation using virtual reality has been explored. With the aim of developing a simulated system for a medical operation for a cerebral aneurysm, we considered the necessary functions such as detecting the brain aneurysm that is the target of the operation, and searching for a suitable blood vessel to make a plan for the operation.