Micromachining of electroformed nickel mold using thick photoresist microstructure for imprint technology

In order to fabricate polymer-based microstructures with feature sizes on the order of micrometers, we have been developing a microimprint technology with a fine nickel (Ni) mold instead of a conventional photolithography technique. The Ni mold was successfully fabricated by electroforming using a positive thick photoresist microstructure patterned on a silicon substrate as a replication master. The photoresist microstructure with excellent edge quality can be obtained under irradiation with single wavelength (g line) selected from a high-pressure mercury lamp. In addition, its sidewall angle in the range of 65° to 84° can be controlled precisely by varying the distance between a photomask and a photoresist surface. On the structured photoresist master, Ni was electroplated up to a thickness of about 110 μm, and then removed from the master. In this process, two-step electroplating at different current densities was carried out in order to prevent deformation of the photoresist master due to stress generated in a Ni electrodeposit. With the Ni mold, fine patterns with a width of 10 or 30 μm and a depth of 24 μm were almost completely transferred to polymetric materials (PMMA). The geometrical dimensions of the fabricated PMMA microstructures were found to be only about 10% reduction against the Ni mold.     

Real-time CAM-based Hough transform algorithm and its performance evaluation

Abstract. This paper proposes a highly parallel Hough transform algorithm for real-time straight-line extraction and its hardware implementation on a content-addressable memory (CAM). To achieve high-speed processing, incrementation for voting, which composes the Hough transform, and calculations for coordinate updating are carried out for the every scan line, not every edge pixel, and extracting maxima in Hough space is executed by parallel comparing. Moreover, variously weighted voting achieves more accurate line extraction in spite of the quantization error and noise in the image space. In the implementation, the CAM acts as a PE (processing-element) array that effectively performs highly parallel processing for the Hough transform and also as a memory for two-dimensional Hough space, and both voting and peak extraction are directly executed by the CAM. Evaluations of CAM hardware size, processing time and the accuracy of line extraction show that a real-time and high-resolution Hough transform for a 256256 picture can be achieved using a single CAM chip with current VLSI technology. This CAM-based Hough transform algorithm promises to be an important step towards the realization of a real-time and compact image-understanding system. Received: 15 August 1998 / Accepted: 15 March 2000     

Revealing microbial community structures in large- and small-scale activated sludge systems by barcoded pyrosequencing of 16S rRNA gene

The diversity of bacterial groups in activated sludge from large- and small-scale wastewater treatment plants was explored by barcoded pyrosequencing of 16S rRNA gene. Activated sludge samples (three small and 17 large scale) were collected from 12 wastewater treatment plants to clarify precise taxonomy and relative abundances. DNA was extracted, and amplified by 4 base barcoded 27f/519r primer set. The 454 Titanium (Roche) pyrosequences were obtained and analyses performed by Quantitative Insight Into Microbial Ecology (QIIME) with around 100,000 reads. Sequence statistics were computed, while constructing a phylogenetic tree and heatmap. Computed results explained total microbial diversity at phylum and class level and resolution was further extended to Operational Taxonomic Unit (OTU) based taxonomic assignment for investigating community distribution based on individual sample. Composition of sequence reads were compared and microbial community structures for large- and small-scale treatment plants were identified as major phyla (Proteobacteria and Bacteroidetes) and classes (Betaproteobacteria and Bacteroidetes). Also, family level breakdowns were explained and differences in family Nitrospiraceae and phylum Actinobacteria found at their species level were also illustrated. Thus, the pyrosequencing method provides high resolution insight into microbial community structures in activated sludge that might have been unnoticed with conventional approaches.     

Pressure sintering of Si3N4

The sintering of Si₃N₄ with 5% MgO was investigated at 1450 to 1900 C under a pressure of nitrogen. A maximum density of 95% of the theoretical value was obtained, which is greater than that obtained by pressureless sintering. The sintering process was inferred to be liquid-phase sintering and divided into two processes; rearrangement and solution-precipitation. The contribution of rearrangement to densification was about 10% in the present system, and the rest, up to 17% was due to solution-precipitation. Application of the present method of sintering Si₃N₄ with a high strength grain-boundary phase at high temperature is surveyed.     

Modeling of bubble coalescence and disintegration in confined upward two-phase flow

This paper presents the modeling of bubble interaction mechanisms in the two-group interfacial area transport equation (IATE) for confined gas–liquid two-phase flow. The transport equation is applicable to bubbly, cap-turbulent, and churn-turbulent flow regimes. In the two-group IATE, bubbles are categorized into two groups: spherical/distorted bubbles as Group 1 and cap/slug/churn-turbulent bubbles as Group 2. Thus, two sets of equations are used to describe the generation and destruction rates of bubble number density, void fraction, and interfacial area concentration for the two groups of bubbles due to bubble expansion and compression, coalescence and disintegration, and phase change. Five major bubble interaction mechanisms are identified for the gas–liquid two-phase flow of interest, and are analytically modeled as the source/sink terms for the transport equation in the confined flow. These models include both intra-group and inter-group bubble interactions.     

Model evaluation of two-group interfacial area transport equation for confined upward flow

The bubble interaction mechanisms have been analytically modeled in the first paper of this series to provide mechanistic constitutive relations for the two-group interfacial area transport equation (IATE), which was proposed to dynamically solve the interfacial area concentration in the two-fluid model. This paper presents the evaluation approach and results of the two-group IATE based on available experimental data obtained in confined upward flow, namely, 11 data sets in or near bubbly flow and 13 sets in cap-turbulent and churn-turbulent flows. The two-group IATE is evaluated in steady-state, one-dimensional (1D) form. To account for the inter-group bubble transport, the void fraction transport equation for Group-2 bubbles is also used to predict the void fraction for Group-2 bubbles. Agreement between the data and the model predictions is reasonably good and the average relative difference for the total interfacial area concentration between the 24 data sets and predictions is within 7%. The model evaluation demonstrates the capability of the two-group IATE focused on the current confined flow to predict the interfacial area concentration over a wide range of flow regimes.     

Application of multiple sensory evaluations to produce fermented beverages made from sole whey using Kluyveromyces marxianus

Various fermented whey-based beverages have been developed to reduce waste. However, approaches to increase the preference of whey-based beverages are required because of the low sensory acceptability of whey. Here, we identified the better starting material (whey type), between raw whey (RW) and demineralised whey (DMW), and determined the optimal initial concentration using multiple sensory evaluations to develop acceptable fermented beverages made from sole whey with pure cultured Kluyveromyces marxianus (i.e. without additional ingredients and processing methods). Acceptance tests showed that fermented beverages made from DMW were superior to RW as the starting material. The amounts of ethanol produced were 5.0%, 7.6% and 9.5% v/v from the different initial DMW concentrations of 10%, 15% and 20% w/v, respectively. We observed a significant positive correlation (r_s = 0.32, P < 0.05) between the assessment attributes, strength of taste as alcohol beverage and overall acceptability, indicating that higher concentrations of DMW yielded a more desirable product.     

新一代超小型DIP-IPM

为了满足空调、洗衣机、冰箱等白色家电对高效、高性能的需要,三菱电机开发了新一代超小型第四代(Ver.4)双列直插封装的智能功率模块(Dual-In-linePackageIntelligentPowerModule,简称DIP-IPM)。本文首先分析了第四代超小型DIP-IPM内部电路的构成和功能,然后详细介绍了第四代DIP-IPM生产过程中的关键技术,包括无铅化、高热传导性绝缘片、chip-to-chip导线直接连接以及ASIC技术,最后与第三代(Ver.3)DIP-IPM进行了比较。