Prediction of transient temperature of hydrogen flowing from pre-cooler of refueling station to inlet of vehicle tank

A thermodynamic analytical approach is proposed to obtain the transient temperature rise of hydrogen when pre-cooled hydrogen is heated through filling equipment at a refueling station. In this approach, the filling equipment is assumed to be a simple and straight pipeline, and the heat balance based on the thermodynamics for hydrogen flowing in the pipeline is analyzed. The internal surface temperature of the pipeline wall is required to calculate the heat flux into hydrogen. Therefore, we propose a solution to obtain the temperature distribution in the pipeline wall when hydrogen with lower temperature than the pipeline flows unsteadily. Based on the proposed solution, we calculate the heat flux and acquire the hydrogen temperature. The hydrogen temperatures predicted by this approach are compared with experimental data for the temperature rise of hydrogen heated through actual filling equipment, and a good agreement is shown. Thus, we show that this approach is useful for simulating the temperature rise of hydrogen flowing in the filling equipment.     

Temperature rise of hydrogen storage cylinders by thermal radiation from fire at hydrogen-gasoline hybrid refueling stations

This study focuses on two types of hydrogen-gasoline hybrid refueling stations, and a risk assessment study on thermal radiation is carried out with a fire at each hybrid station. One of the hybrid stations has bare hydrogen storage cylinders, and the other has container walls around the cylinders. We calculate radiative flux to the cylinders from the fire occurring at the gasoline refueling machines in each hybrid station. Additionally, we calculate the temperature rise of the cylinders based on the obtained radiative flux. To evaluate a dangerous case for hybrid stations, we calculate the radiative flux and temperature rise using a large scale and high temperature fire. Based on our analysis, we find that the container walls can greatly insulate the radiative flux. Therefore, we show that we are able to keep the temperature of the cylinders below the hazardous temperature of 358 K by installing container walls around them.     

Metallic state in a lime-alumina compound with nanoporous structure

We report a metallic state in a nanostructured porous crystal 12CaO x 7Al2O3 by incorporating electrons in the inherent subnanometer-sized cages, in which a three-dimensionally closely packed cage structure acts as an electronic conduction path. High-density electron doping ( approximately 2 x 10(21) cm(-3)), which was achieved by a thermal treatment in Ti metal vapor at approximately 1100 degrees C, induces homogenization of the cage geometry to a symmetric state, resulting in an insulator-metal transition with a sharp enhancement of the electron drift mobility from approximately 0.1 to 4 cm(2) V(-1) s(-1). The results provide an approach for the realization of electroactive functions in materials composed only of environmentally benign elements by utilizing the appropriate nanostructures.     

Nanostructured bulk copper fabricated by accumulative roll bonding

In this study, we tried to fabricate the nanostructured bulk copper alloys by a severe plastic deformation process. The sheets of copper alloys (OFC, PMC90, and DLP) were heavily deformed to an equivalent strain of 6.4 by the accumulative roll-bonding (ARB) process. The microstructure and the mechanical property of the fabricated specimens were systematically investigated. The microstructure was finely subdivided with increasing the equivalent strain by the ARB process. The severely deformed copper alloys exhibited the ultrafine lamellar boundary structure where the mean lamella spacing was about 200 nm. The strength significantly increased with decreasing the lamella spacing in the ARB processed copper alloys. Especially, the tensile strength of the DLP alloys ARB processed by 8 cycles (the equivalent strain of 6.4) reached to 520 MPa, which was about three times higher than that of same materials with conventional grain size of 10-100 microm. On the other hand, the total elongation greatly dropped only by 1 ARB cycle corresponding to an equivalent strain of 0.8, which was around 3%. However, the total elongation increased again with increasing the number of the ARB cycle, and it reached to 10% after 8 cycles. The recovery of the total elongation could be recognized in all studied copper alloys. The obtained stress-strain curves showed that the improvement of the total elongation was caused by the increase in the post-uniform elongation. It can be concluded that the nanostructured copper alloys sheets having high strength without a large loss of ductility could be fabricated by the ARB process.     

Large area thin film Si module

An initial efficiency of 14.1% (J_sc=13.6 mA/cm², V_oc=1.392 V, FF=74.3%) has been achieved for a-Si/transparent interlayer/poly Si solar cell (total area of 1 cm²). Both a-Si and crystalline Si films were fabricated by plasma chemical deposition at low temperature. The short circuit current was enhanced by the introduction of a transparent intermediate layer. An initial aperture efficiency of 11.7% has been achieved for 910×455 mm² a-Si/poly Si integrated solar cell submodule, where the laser-scribing techniques were applied for series interconnections. The results of our first run of 266 submodules in our pilot plant showed the average efficiency of 11.2%, which is applicable for mass production.     

Effect of cathode binder on capacity retention and cycle life in transition metal phosphate of a rechargeable lithium battery

With an objective of understanding the differences in the capacity retention behavior and cycle life of cathode consisting transition metal phosphate, Cr_0.5Nb_1.5(PO₄)₃, active material and the binder polyvinylidene fluoride (PVDF) or polytetrafluoroethylene (PTFE), the role of these binders have been analyzed. An electrochemical analysis of the active material mixed with the binders PVDF or PTFE reveals that the PTFE cell experiences an additional discharge capacity of 93 mA h g⁻¹ during the discharge cycle compared to the PVDF cell. The results of X-ray photoelectron spectroscopy studies of the PTFE mixed cathode reveals nearly the same intensity of F (1s) spectra for before and after discharge cycles suggests that the fluorine atom is not decomposed but permits high utilization of the reactant to be achieved in the cathode during discharge/charge cycles. A remarkable improvement in cell performance in terms of capacity and cycle life for PTFE suggests that the binder PTFE should be an attractive candidate in lithium batteries than that of PVDF.     

Thermodynamic modeling of hydrogen fueling process from high-pressure storage tank to vehicle tank

This study develops a hydrogen fueling station (HFS) thermodynamic model that simulates the actual fueling process in which hydrogen is supplied from a high-pressure (HP) storage tank into a fuel cell electric vehicle (FCEV) tank. To make the model as accurate as possible, we use the same components and specifications as in actual HFSs, such as a pressure control valve, a pre-cooling system, and an FCEV tank. After the components and their specifications are set, pressure and temperature profiles are set as the HP tank supply conditions. Based on the pressure and temperature profiles, the model solves for the temperature, pressure, and mass flow rate of hydrogen at each downstream position, including the inside of the vehicle tank. The values predicted by the model are compared with experimental data, and we show that the developed model makes it possible to accurately simulate those values at any position during the fueling process.     

Process mechanism in ultrasonic cavitation assisted fluid jet polishing

Material removal rate in fluid jet polishing is significantly enhanced when ultrasonic cavitation bubbles are introduced at the nozzle outlet. In this paper, two theories are put forward to explain the process mechanism: a micro-scale hypothesis in which the surface is micro-jetted by collapsing bubbles, and a macro-scale hypothesis in which vibration of the fluid in the impingement region increases abrasive particle erosive action. Experimental investigation suggests the higher likelihood of the macro-scale phenomenon, and a material removal model is proposed accordingly. Process footprints simulated by this model were found to agree well with experimental measurements.