Needle penetrometry with variable force loading for measuring viscosity of pelletized coal upon heating

A needle penetrometry was performed loading steady force in a range from 1×10⁻³ to 2 N to pelletized coal upon heating via a cylindrical needle. From the observed effects of shear rate on apparent viscosity of softening coal pellet, defined as the shear-rate to shear-stress ratio, it was found that the pellet behaved as a Newtonian fluid for shear rates lower than a critical one while as a pseudo-plastic fluid for higher shear rates. The penetrometry was also carried out varying the force with time. The variable force loading enabled to maintain the shear rate well below the critical one, and thereby to measure the apparent viscosity of coal pellets as Newtonian fluids over a temperature range from 600 to 800 K. Upon heating at 10 K min⁻¹, the apparent viscosity of Goonyella coal pellet decreased from about 10¹⁰ Pa s at 640 K down to a minimum of about 10⁴ Pa s at 755 K, and increased up to 10⁹ Pa s at 800 K. In a course of heating as above, the viscosity of Blind Canyon coal pellet decreased above 600 K, underwent a minimum of about 10⁶ Pa s at 715 K, and increased up to 10¹⁰ Pa s at 770 K. Decreasing the heating rate from 10 to 3 K min⁻¹ caused the minimum viscosities of the pellets to increase by 1-2 orders of magnitude.     

Theoretical Prediction of the Structure and Properties of Cubic Spinel Nitrides

The structure and properties of cubic spinel nitrides were investigated based on first-principles theoretical calculations. The lattice constants, bulk moduli, band structures, electronic bonding, and lattice stability of thirty-nine single and double nitrides were studied. The single spinel nitrides of the form c -A₃N₄ (where A is a Group IVA element), except c -Hf₃N₄, are all semiconductors with band gaps ranging from an indirect gap of 0.07 eV in c -Ti₃N₄ to a direct gap of 3.45 eV in c -Si₃N₄. For double nitrides of the form c -AB₂N₄ (where A and B are Group IVA (Ti, Zr, Hf) or IVB (C, Si, Ge, Sn) elements), both metallic and insulating band structures are possible. The stability of the double spinel nitrides, relative to single nitrides, is dependent on the optimal cation radii and polyhedral volumes at the tetrahedral A sites and the octahedral B sites. Of the thirty-two double nitrides, only nine are predicted to be energetically favorable. Among the potentially stable phases, the most interesting ones are c -CSi₂N₄ (which has an exceptionally strong covalent bonding and large bulk modulus), c -SiGe₂N₄ (which has an energetically favorable direct band gap of 1.85 eV), and c -SiTi₂N₄ (which is metallic).     

Analysis of γ′/γ equilibrium in Ni−Al−X alloys by the

Various characteristics of γ′/γ phase equilibrium in ternary Ni−Al-X alloys are analyzed by the cluster variation method (CVM) with the phenomenological Lennard-Jones pair potential. Among the eleven alloy elements studied, three types of substitution behavior in γ′,i.e., the preferential substitution for Ni sites (Co and Cu), the almost entire substitution for Al sites (Ti, Nb, Mo, Hf, Ta, and W), and the substitution for both (Cr, Mn, and Fe), are recognized depending upon the relative magnitude of the Ni−X and Al−X interactions. In the last type, the substitution site appears to depend remarkably upon the Al and/or X concentrations in γ′: while X atoms enter preferentially, the Al sublattice in the case that the sum of the two concentations is less than the stoichiometry composition (0.25), they begin to enter the Ni sublattice as the sum exceeds it. The predicted substitution behavior is in good agreement with direct and indirect experimental evidences thus far reported. The direction of γ′/γ equilibrium phase boundaries, the equilibrium partition coefficient of X, and the effects of alloying upon the order-disorder transformation temperature from metastable γ′ to γ all appear to be closely related to substitution behavior. Also, the variation of lattice constants of γ′ and γ with the alloy element concentration may be better understood by collation with the substitution sites or the short range order in each phase.     

Conducting polypyrrole composite thin films chemically prepared by spreading on surface of aqueous solution containing oxidizing agent

Polypyrrole–PMMA composite films have been prepared with the chemical oxidative polymerization by spreading the water-insoluble solvent solution of pyrrole and PMMA mixture on the surface of the aqueous solution containing K₂S₂O₈, the oxidizing agent. The conductivity of the films increases rapidly, passes through a plateau, and then decreases gradually as the reaction time increases. The conductivity of the oxidized side of the film is higher by over 1 order of magnitude than that of the evaporated side. It is due to the fact that the former is rich in polypyrrole while the latter is rich in PMMA. The thickness of the films can be controlled by adjusting the PMMA concentration. However, the lower limit of the film thickness is practically in submicron order. The relationship between the transmittance and the logarithm of the conductivity of the films gives a straight line with a gradient, ca. −8. The conductivity of the films is stable on silicagels in a desiccator over 2000 h at 25°C. The conductivity of the film is, however, very sensitive to the moisture in atmosphere and gives rise to decrease with humidity.     

Automatic welding of pipeline in Japan: Part 2—The development of a method for the branch pipe joint in ship pipeline

The pipelines used in a ship amount to tens of thousands of metres per ship, and so automatic welding of the pipelines has been widely applied from the viewpoint of saving labour. In most cases the automatic welding process has been used for the welding of butt-joints which can be applied to the pipes in rotary motion, and it has also been used for fillet-welding of the connection between flange and piping. In the butt-welding of fixed pipings, automatic welding processes are now being partly used for position welding but up to the present time automatic welding has seldom been applied to the various types of branch pipe joints in which the welded lines form three-dimensional curves.In recent years, great progress has been made in the technique of constructing steel pipe structures and in the development of practical gas cutting processes to prepare the curves needed for the various welded joints used in piping. This paper deals with various conditions and performance requirements needed for automatic welding, such as the selection of shapes of prepared edges of pipings to be welded, the control of welding positions, the control of welding torches in operation, and the solution and control of other production variables.     

Effects of uni-axial mechanical stress on IGBT characteristics

This paper describes the impacts of mechanical stress on vertical power devices. The stress dependence of the DC characteristics of trench insulated gate bipolar transistors (IGBTs) was measured. The experimental results could be reproduced by the device simulation, which included stress dependence models of the carrier mobility and the band gap. We found that the stress dependence of the on-state voltage mainly arose from the MOSFET portion of the IGBT. Using the device simulation, we estimated the effects of mechanical stress on the surge voltage and the saturation current, which give us the important information for designing a power module with higher ruggedness.     

3-Dimensional graphic image representation of holographic microscopical displacement pattern by using cubic spline function

For quantitative measurement of microscopical displacement of an object surface due to thermal stress, the holographic pattern measuring system (HPMS) has been developed by the authors, which is combined both the techniques of holographic interferometry and graphic image processing.

In this measuring sytem, a cubic spline function was applied to get the 3-dimensional graphic image patterns of the distribution of the displacement. The displacement is calculated from the interferometry fringe pattern, and the system was applied to deformation analysis of printed circuit board (PCB) due to thermal stress. The PCB deformation was expresed by 3-dimensional graphic image. A smooth curve could be obtained from rather less number of sampled data of interferometry fringe.     

Finite difference implementation of distributed parameter filters

The numerical problems associated with the full three-dimensional (spatial) distributed parameter filters demand a novel technique that maintains accuracy and efficiency for the complex partial differential Riccati equation governing the filter variance. The filters can be successfully implemented by using numerical operators that can, in various ways, be factored. Use of the finite difference method having this property increases the accuracy and efficiency of the implementation.

This paper outlines a time-splitting technique for the numerical implementation of distributed parameter filters. The paper provides rationales to the square root and U-D factorizations of the distributed parameter filter by means of the time-splitting finite difference method.     

Effect of Heat Treatment on Plasma-Sprayed Zircon (ZrSiO ZrSiO4)

The effect of heat treatment on the structure and properties of a plasma-sprayed zircon coating was evaluated. The as-sprayed coating, with open porosity of 10%, is composed of t-ZrO₂ and amorphous SiO₂ After heat treatment at 1473 K, ZrO₂ grows in columnar shape perpendicular to the coating surface, while SiO₂ crystallizes to cristobalite. The open porosity decreases to about 5% after the heat treatment. This can be attributed to the sintering of SiO₂ and the phase transformation of zirconia. When heat-treated at 1673 K, the coating is composed of ZrSiO₄ with dispersed fine m-ZrO₂ The open porosity increases again up to 10%. The thermal conductivity of the zircon coating increases with increasing heat treatment temperature.     

Improved efficiency of polymer light-emitting diodes by inserting a hole transport layer formed without thermal treatment above glass transition temperature

We have demonstrated a significant improvement in the performance of polymer light-emitting diodes (PLEDs) by inserting the fluorene-triatylamine copolymer as hole transport layer (HTL) without a thermal treatment above the glass transition temperature (T_g). A thin HTL insolubilized by a thermal treatment above T_g is often inserted as an interlayer between an anode buffer layer and a light-emitting polymer (LEP) in PLEDs fabricated by using a conventional solution process. The evaporative spray deposition using ultradiluted solution (ESDUS) method has enabled fabricating polymer bilayer structure without an insolublizing procedure. The bilayer PLEDs fabricated by ESDUS without the thermal treatment showed significantly higher and more stable external quantum efficiency than PLEDs having the conventional interlayer. Thermal treatment above T_g of the copolymer would induce degradation of its hole injection property. Furthermore, ESDUS bilayer devices showed much higher power efficiency than interlayer devices when calcium was used for cathode. The improvements would be caused by the enhancement of hole injection and the effective electron blocking at the copolymer/LEP interface in the ESDUS bilayer devices.