Hyperelastic model analysis of stress‐strain behavior in polybutadiene/ethylene‐propylene diene terpolymer nanocomposites

Micromechanics of elastomer nanocomposite samples based on polybutadiene (BR), ethylene‐propylene diene terpolymer (EPDM) hyperelastic matrixes prepared via melt compounding was investigated using uniaxial tensile analysis. Constitutive hyperelastic models, including Polynomial, Yeoh, Ogden, Arruda‐Boyce, and Van der Waals were used to determine material parameters in incompressible isotropic elastic strain‐energy functions on the basis of a nonlinear least squares optimization method by fitting the data obtained from uniaxial classic experiments. Effect of nanoclay (0, 3, 5, 7, and 10 phr) content on the simulation accuracy was investigated. Simulation results compared with the experimental data suggested that the Ogden model as the most consistent model investigated here. J. VINYL ADDIT. TECHNOL., 23:21–27, 2017. © 2015 Society of Plastics Engineers     

Finite element analysis of a thermoplastic elastomer melt flow in the metering region of a single screw extruder

The flow of a thermoplastic elastomer melt in the metering region of a single screw extruder was studied by the use of a mathematical model. In this model the continuous penalty finite element scheme was combined with generalized Newtonian rheological model to solve the governing equations of continuity and momentum in three-dimensional Cartesian coordinate system. A non-isothermal flow regime was assumed and the energy equation was solved by a streamline upwind Petrov–Galerkin method. The nonlinear nature of the derived set of working equations was also treated using the well-known Picard’s iterative technique. The applicability of this model has been verified by the comparison between the results of the computer simulation of the flow of a NBR/PP thermoplastic elastomer in the metering zone of a single screw extruder with experimentally measured data at different process conditions. These comparisons show that there are very good agreements between the model predictions and experimental data.     

Effect of carbon nanotube on PA6/ECO composites: Morphology development,rheological, and thermal properties

Thermoplastic elastomer (TPE) nanocomposites based on polyamide‐6 (PA6)/poly(epichlorohydrin‐co‐ethylene oxide) (ECO)/multiwall carbon nanotube (MWCNTs) were prepared by melt compounding process. Different weight ratios of ECO (20, 40, and 60 wt %) and two kinds of functionalized and non‐functionalized MWCNTs were employed to fabricate the nanocomposites. The morphological, rheological, and mechanical properties of MWCNTs‐filled PA6/ECO blends were studied. The scanning electron microscopy of PA6/ECO blends showed that the elastomer particles, ECO, are well‐dispersed within the PA6 matrix. The significant improvement in the dispersibility of the carboxylated carbon nanotubes (COOH‐MWCNTs) compared to that of non‐functionalized MWCNTs (non‐MWCNTs) was confirmed by transmission electron microscopy images. The tensile modulus of samples improved with the addition of both types of MWCNTs. However, the effect of COOH‐MWCNTs was much more pronounced in improving mechanical properties of PA6/ECO TPE nanocomposites. Crystallization results demonstrated that the MWCNTs act as a nucleation agent of the crystallization process resulted in increased crystallization temperature (T_c) in nanocomposites. Rheological characterization in the linear viscoelastic region showed that complex viscosity and a non‐terminal storage modulus significantly increased with incorporation of both types of MWCNTs particularly at low frequency region. The increase of rheological properties was more pronounced in the presence of carboxylic (COOH) functional groups, in the other words by addition of COOH‐MWCNTs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45977.     

Finite element modeling of the flow of a rubber compound through an axisymmetric die using the CEF viscoelastic constitutive equation

This work is devoted to the simulation of the flow of a high viscosity NR/SBR rubber compound through the die of a single screw extruder with axisymmetric geometry. An in-house developed computer code based on the use of continuous penalty finite element method was employed. Three constitutive equations including two generalized Newtonian models namely; power-law and Carreau and an explicit viscoelastic model named CEF (Criminale-Ericksen-Fillbey) were used to reflect the rheological behavior of the material. Using the parameters of the rheological models determined by a slit die rheometry technique, the flow of the compound was simulated through the die and results were compared with experimentally measured mass flow rates. It is shown that for high viscosity rubber compounds the use of generalized Newtonian models which do not take the normal stress in simple shear flow into consideration gives rise to significant errors in prediction of mass flow rates. On the other hand, comparing the simulations results using the CEF equation with experimental data revealed that this model is the best compromise between generalized Newtonian and full viscoelastic models which need high computational costs and effort. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Naturally occurring halloysite nanotubes for enhanced durability of natural rubber/ethylene propylene diene monomer rubber vulcanizate

A facile approach of using halloysite nanotubes (HNTs) was proposed to address the durability performance demands of natural rubber (NR)/ethylene propylene diene monomer rubber (EPDM) blends and to protect them from the deleterious effects of the service environment including ozone, chemicals, abrasion, and cyclic loading. The introduction of HNTs substantially improved the stability of NR/EPDM when exposed to ozone (over fourfold enhancement with the addition of 5 phr HNTs). Moreover, the HNT-filled NR/EPDM vulcanizates offered approximately 66% reduction in the solvent-mediated swelling in comparison to the unfilled sample. Fatigue life studies showed that the HNT-reinforced NR/EPDM composite could withstand 30% more cycles to failure than the un-reinforced NR/EPDM blend. The effect of various HNT loading on the morphological, mechanical, physical, and rheological properties of nanocomposite vulcanizates based on NR/EPDM was also investigated. The morphological investigations revealed that the introduction of HNT into the NR/EPDM rubber matrix caused a rough morphology in fracture surface and a well-dispersed structure was obtained with the addition of up to 5 phr of HNTs. These findings were further supported by rheological, mechanical, and thermodynamical results.     

Effects of two types of nanoparticles on the cure,rheological, and mechanical properties of rubber nanocomposites based on the NBR/PVC blends

The effects of graphene nanoplatelet (GNP) and organoclay montmorillonite (OMMT) on the curing, relaxation, and the mechanical properties of acrylonitrile-butadiene rubber/polyvinyl chloride (NBR/PVC) nanocomposites were investigated. Scorch and cure times of nanocomposites reinforced with GNP increased, while these parameters for nanocomposites reinforced with OMMT decreased. Maximum torque and cure rate increased after adding the nanoparticles. In the relaxation curves, with increasing nanoparticle and acrylonitrile (ACN) content, both the slopes of short- and long-term regions, raised. Cured compounds have the significantly higher initial and final modulus, the greater elastic slope, and lower viscous slope than the uncured ones. The results of the relaxation test showed that the relaxation percentage in the uncured samples was much higher than the cured ones. Also, with the addition of both GNP and OMMT, this parameter had an upward trend. DG_S/DG_L parameter increased with the addition of nano-reinforcements in the uncured state while decreasing in the cured state. For example, the blend containing N3 reinforced via GNP showed an 11% increase in the uncured state, whereas 14% reduction in the cured state. Tensile strength, elastic modulus, and hardness were improved by incorporating nanoparticles, while the effect of GNP was more intense. The similar trend observed in samples with NBR type of higher ACN content. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47550.     

Thermal properties and morphology of isotactic polypropylene/acrylonitrile–butadiene rubber blends in the presence and absence of a nanoclay

A thermoplastic elastomer (TPE) nanocomposite based on polypropylene (PP), acrylonitrile–butadiene rubber (NBR), and a nanoclay (NC) was prepared in a laboratory mixer with a 54/40/6 weight ratio. The effects of NC on the thermal properties, crystalline structure, and phase morphology of the TPE nanocomposite were studied in this work. The results obtained from the nonisothermal crystallization of PP, PP/NBR, and PP/NBR/NC, which was carried out with differential scanning calorimetry, revealed that the overall rate of crystallization of PP decreased with the addition of NBR to PP and increased when NC was incorporated into the nanocomposite. In addition, the crystallite size distribution was more uniform for the PP phase crystallized in the nanocomposite versus the PP itself. Also, although the PP in the reference blend (PP/NBR) crystallized only in the α form, the crystalline structure of the PP incorporated into the nanocomposite was a mixture of α‐ and γ‐crystalline forms. The effects of NC on the phase morphology of PP/NBR blends prepared with three different cooling methods (quenching in liquid nitrogen, cooling between two metal plates at room temperature, and molding at a high temperature in a hot press) were studied. For the samples quenched in liquid nitrogen or cooled between metal plates, a particulate–cocontinuous morphology formed. However, for the samples prepared under a hot press, a laminar‐like morphology was observed. In all three cases, a similar particulate–cocontinuous morphology formed for the reference blend, but the rubber inclusions were always smaller than those of the TPE nanocomposite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011