Numerical analysis of the warpage problem in TSOP

The reliability and the solderability of thin small outline package (TSOP) are significantly affected by the warpage that is generated after epoxy molding compound (EMC) molding process. This warpage problem mainly results from the mismatch of material properties such as Young's modulus, Poisson's ratio and coefficient of thermal expansion (CTE) and the geometric structure of each component for TSOP. The optimization of both material properties and geometric structures using the numerical analysis is necessary to reduce the warpage of TSOP. However, there are still some limitations for the numerical analysis to obtain proper results consistent with the practical warpage values. In this paper, the numerical analysis is performed under the assumption of elastic behavior for EMC. Furthermore, to solve the limitations, the material properties at the molding temperature and the degree of reaction rate at the end of the molding process of EMC are considered together for the analysis. This numerical analysis gives the higher warpage values than the measured ones, and is applicable to the practical design of the reliable electronic package.     

Effective sludge solubilization treatment by simultaneous use of ultrasonic and electrochemical processes.

Sludge disintegration treatment by using simultaneously ultrasonic irradiation and electrolysis was investigated experimentally. A lab-scale diaphragm cell irradiated with ultrasound at a constant oscillating frequency of 20 kHz was used as a reactor. The batch experiments were carried out under different conditions of electric outputs of the ultrasonic generator, electric current for the electrolysis and different initial SS concentrations. A simultaneous treatment in the cathodic compartment without any chemical doses considerably facilitated the sludge solubilization, compared to the sonication alone. An increase in the electric current up to 400 mA under a constant ultrasonic density decreased the specific energy by 55% within the experimental range. The specific energy consumption was also reduced when the initial SS concentration increased. In addition, before carrying out the simultaneous treatment, a brief electrolysis was effective for further reduction of the specific energy and the acceleration of soluble COD generation.     

Development and experimental evaluation of aerodynamic lens as an aerosol inlet of single particle mass spectrometry

This study described a development and an experimental evaluation of an efficient aerodynamic lens inlet of the single particle mass spectrometry. Several key designing parameters and systematic factors were investigated for the whole lens system through a full numerical simulation. From many tests for various designs of the system, we showed that Mach number was not an independent parameter but interrelated well with flow Reynolds numbers and pressures upstream of the orifices. By manipulating the parameters, we showed for the first time a possibility that there exist a universal correlation between optimal Stokes number and a new factor incorporating the other dimensionless variables and a design parameter. The universality was confirmed by the full simulation results. We demonstrated that the new design of the system was capable of focusing ultrafine aerosols in the size range of 30–700 nm. At two different operating conditions, the formations of sub-millimeter beams of 30–300 nm NaCl aerosols are verified by light scattering imaging as well as microprobe observation of deposited aerosol beams. Finally, the measured sizes of aerosol beams agree reasonably well with those from the simulations as a function of particle size.     

The Fabrication and Characterization of Single‐Component Polymeric White‐Light‐Emitting Diodes

By using Ni⁰‐mediated polymerization, we have systematically synthesized a series of fluorene‐based copolymers composed of blue‐, green‐, and red‐light‐emitting comonomers with a view to producing polymers with white‐light emission. 2,7‐Dibromo‐9,9‐dihexylfluorene, {4‐(2‐[2,5‐dibromo‐4‐{2‐(4‐diphenylamino‐phenyl)‐vinyl}‐phenyl]‐vinyl)‐phenyl}‐diphenylamine (DTPA), and 2‐{2‐(2‐[4‐{bis(4‐bromo‐phenyl)amino}‐phenyl]‐vinyl)‐6‐tert‐butyl‐pyran‐4‐ylidene}‐malononitrile (TPDCM) were used as the blue‐, green‐, and red‐light‐emitting comonomers, respectively. It was found that the emission spectra of the resulting copolymers could easily be tuned by varying their DTPA and TPDCM content. Thus with the appropriate red/green/blue (RGB) unit ratio, we were able to obtain white‐light emission from these copolymers. A white‐light‐emitting diode using the polyfluorene copolymer containing 3 % green‐emitting DTPA and 2 % red‐emitting TPDCM (PG3R2) with a structure of indium tin oxide/poly(3,4‐ethylenedioxythiophene):poly(styrene sulfonic acid)/PG3R2/Ca/Al was found to exhibit a maximum brightness of 820 cd m^–2 at 11 V with Commission Internationale de L'Eclairage (CIE) coordinates of (0.33,0.35), which are close to the standard CIE coordinates for white‐light emission (0.33,0.33).     

Inhibition of natural killer cell cytotoxicity by cell growth-related molecules

Certain MHC class I molecules on target cells are known to inhibit the cytotoxic action of NK cells. By using monoclonal antibody (mAb) Cho-1, we have found inhibitory non-MHC class I cell surface molecules that are noncovalently-associated with 200 kDa and 40 kDa antigens. Poly I-C-induced rat NK cells were not cytotoxic to rat fetus-derived fibroblast WFB cell line. In contrast, NK cells were cytotoxic to H-ras oncogene-induced transformants of WFB, W14 and W31. FACS analysis indicated that mAb Cho-1 reacts with WFB, but not with W14 and W31 cells. Thus, this antigen may disappear concomitantly with cell growth and transformation. Cho-1 antigens were also expressed on other NK-resistant lines, such as mouse BALB3T3 fibroblast, EL-4 lymphoma and human fibroblast HEPM. However, they were not expressed on NK-sensitive mouse YAC-1 and H-ras transformant (Brash) of BALB3T3 cells. Furthermore, treatment of target cells with IFN-gamma clearly induced the cell surface expression of Cho-1 antigens, and conferred a resistance to NK cytolysis on target cells. These data strongly suggest that Cho-1 antigen expression may correlate with target cell susceptibility to NK cells. Indeed, treatment of NK-resistant WFB as well as HEPM cells with F(ab')2 fragments of mAb Cho-1 resulted in the acquisition of susceptibility to NK cytolysis. Cho-1 antigens may be novel molecules that regulate the NK resistance of cells.     

A self-organizing fuzzy control of weld pool size in GMA welding processes

In arc welding processes, because of the complexity and nonlinearity of heat transfer phenomena, it is often difficult to design an effective control system based upon an exact mathematical model. In this paper, a self-organizing fuzzy control method is proposed to obtain a uniform weld quality by regulation of the surface temperature at a desired level. The proposed control system is designed to comprise a combined structure of the fuzzy SOC with conventional PD control for improving the system's stability. The control experiments show that the proposed controller guarantees a uniform weld quality for various welding conditions.     

Wear and Wear Transition in Silicon Carbide Ceramics during Sliding

Wear and wear transition in silicon carbide ceramics during sliding have been investigated. Three different microstructures, i.e., solid-state-sintered silicon carbide, liquidphase-sintered silicon carbide, and a liquid-phase-sintered SiC-TiB₂ composite, were produced by hot pressing. Wear data and examinations of worn surfaces showed that the wear behavior of these silicon carbide ceramics was significantly different. In the solid-state-sintered silicon carbide, the wear occurred by a grooving process. In the liqudphase-sintered silicon carbide and composite, on the other hand, an abrupt transition in the wear mechanism from an initial grooving process to a grain pullout process occurred during the test. The transition occurred significantly earlier in the composite than in the carbide. The different wear behavior in these silicon carbide ceramics is discussed in relation to the grain or interphase boundary strength.     

A micromachined electrochemical sensor for free chlorine monitoring in drinking water.

In this work, we designed, fabricated and tested a disposable, flow-through amperometric sensor for free chlorine determination in water. The sensor is based on the principle of an electrochemical cell. The substrate, as well as the top microfluidic layer, is made up of a polymer material. The advantages include; (a) disposability from low cost; (b) stable operation range from three-electrode design; (c) fluidic interconnections that provide on line testing capabilities; and (d) transparent substrate which provides for future integration of on-chip optics. The sensor showed a good response and linearity in the chlorine concentration ranging from 0.3 to 1.6 ppm, which applies to common chlorination process for drinking water purification.     

Operation of a nonlinear optical loop mirror with orthogonally polarized waves in nonpolarization-preserving, single-mode fiber

We demonstrate stable operation of a NOLM using orthogonally polarized control and signal beams in nonpolarization-preserving, single-mode fiber. The NOLM can transcribe data from an optically incoherent input at one wavelength to a coherent output over a range of wavelengths. Operation of the NOLM without tuning for the input bit rate is possible over a range of bit rates from less than 1 Gb/s to more than 50 Gb/s.