Effects of partial replacement of commercial fillers by recycled poly(ethylene terephthalate) powder on the properties of natural rubber composites

Commercial fillers, including carbon black (N550), halloysite nanotubes (HNTs), and precipitated silica, were replaced by recycled poly(ethylene terephthalate) powder (R‐PET) in natural rubber (NR) composites. Five different compositions of NR/N550/R‐PET, NR/HNTs/R‐PET, and NR/silica/R‐PET compounds, i.e., 100/20/0, 100/15/5, 100/10/10, 100/5/15, and 100/0/20 parts per hundred rubber (phr), were prepared on a two‐roll mill. The curing behavior, tensile properties, and morphological characteristics of the natural rubber composites were investigated. The results indicated that the replacement of carbon black, HNTs, and silica by R‐PET decreased the tensile strength and tensile modulus, such that NR/silica/R‐PET composites showed the lowest effect, followed by NR/HNTs/R‐PET and NR/N550/R‐PET composites. The negative effect on these properties can be explained by the decrease of crosslink density. The curing results revealed that with the replacement of carbon black by R‐PET, the scorch time and cure time decreased, but that the NR/HNTs/R‐PET and NR/silica/R‐PET composites exhibited the opposite trend. Scanning electron microscopy investigation of tensile fracture surfaces confirmed that the co‐incorporation of N550/R‐PET improved the dispersion of R‐PET and enhanced the interaction between the fillers and NR matrix more than R‐PET and silica/R‐PET hybrid fillers. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Polyamide 66 microspheres metallised with in situ synthesised gold nanoparticles for a catalytic application

A simple concept is proposed to metallise polyamide 66 (PA66) spherulite structures with in situ synthesised gold nanoparticles (Au NPs) using a wet chemical method. This cost-effective approach, applied to produce a PA66/Au NP hybrid material, offers the advantages of controlling the nanoparticle size, the size distribution and the organic-inorganic interactions. These are the key factors that have to be controlled to construct consistent Au nanostructures which are essential for producing the catalytic activities of interest. The hybrid materials obtained are characterised by means of scanning electron microscopy, transmission electron microscopy, attenuated total reflection-Fourier transform infrared spectrometry and X-ray diffraction spectrometry. The results show that PA66 microspheres obtained via the crystallisation process are coated with Au NPs of 13 nm in size. It was found that controlling the metal coordination is the key parameter to template the Au NPs on the spherulite surfaces. The preparation processes and the key factors leading to the formation of PA66 spherulites coated with Au NPs are discussed. Moreover, the efficiency of the coated spherulites as a potential catalyst is proved by demonstrating the reduction of methylene blue via UV-visible spectrometry.     

Tribological behavior of composites fabricated by reactive SPS sintering in Ti-Si-C system

In this study, wear and friction behavior of two based-composites from the Ti-Si-C system, (40 wt% TiC; 28 wt% Ti₅Si₃; 17 wt% Ti₃SiC₂) and (18 wt% TiC; 26 wt% Ti₅Si₃; 41 wt% Ti₃SiC₂) reinforced by 15 wt% of large size SiC (100-150 µm) particles were investigated. The four-phase composites exhibited approximatively the same friction coefficient (µ ~ 0.9) under high loads (10 N and 7 N). The composite with high Ti₃SiC₂ showed higher wear rate values by one order of magnitude. However, under 1 N, the composite with high TiC content showed a higher running-in period and a lower steady state µ value (0.37 after 1000 m sliding distance). Scanning electron microscopy, Energy Dispersive X-Ray and Raman spectroscopy analysis of the worn surfaces of the two composites revealed that oxidation was the dominant wear mechanism. The oxidation process and the removal kinetics of the oxides during sliding controlled the tribological behavior of the composites. The influence of processing variables on microstructures development and wear mechanisms of the composites is discussed.     

Just-in-time learning for the prediction of oil sands ore characteristics using GPS data in mining applications

For the mining based oilsands industry, it is desirable to determine the quality of the ore delivered to the extraction processes in real-time to make optimal operational decisions such as optimal ore blending to achieve maximal bitumen recovery. Currently, the industry determines the real-time ore characteristics for any given shovel Global Positioning System (GPS) location by first determining the shovel elevation from the topological mine map and then using the determined geological coordinates in the 3D geological block model. It should be noted that the block model is built based on the widely spaced core hole samples, and it is updated only on a yearly basis due to high cost of narrower core hole sampling. Thus, the block model predictions are often inaccurate in between the core hole spacing. On the other hand, mining operations data are available that contain accurate ore characteristics information in the already mined area. Therefore, in this work, we present a just-in-time based data-driven modelling strategy that utilizes the recently available mining operations data to obtain reliable ore characteristics given the GPS data. The prediction capability of ore characteristics using the proposed modelling strategy is validated at core hole locations. Further, the prediction of ore characteristics at non-core hole points demonstrate promising results.     

Synthesis of Novel Tetra(µ3-Methoxo) Bridged with [Cu(II)-O-Cd(II)] Double-Open-Cubane Cluster: XRD/HSA-Interactions,Spectral and Oxidizing Properties

A new double-open-cubane core Cd(II)-O-Cu(II) bimetallic ligand mixed cluster of type [Cl₂Cu₄Cd₂(NNO)₆(NN)₂(NO₃)₂].CH₃CN was made available in EtOH/CH₃CN solution. The 1-hydroxymethyl-3,5-dimethylpyrazole (NNOH) and 3,5-dimethylpyrazole (NNH) act as N,O-polydentate anion ligands in coordinating the Cu(II) and Cd(II) centers. The structure of the cluster in the solid state was proved by XRD study and confirmed in the liquid state by UV-vis analysis. The XRD result supported the construction of two octahedral and one square pyramid geometries types around the four Cu(II) centers and only octahedral geometry around Cd(II) two centers. Interestingly, NNOH ligand acts as a tetra-µ³-oxo and tri-µ²-oxo ligand; meanwhile, the N-N in NNH acts as classical bidentate anion/neutral ligands. The interactions in the lattice were detected experimentally by the XRD-packing result and computed via Hirschfeld surface analysis (HSA). The UV-vis., FT-IR and Energy Dispersive X-ray (EDX), supported the desired double-open cubane cluster composition. The oxidation potential of the desired cluster was evaluated using a 3,5-DTB-catechol 3,5-DTB-quinone as a catecholase model reaction.     

Nano‐sized TiO2‐reinforced natural rubber composites prepared by latex compounding method

This paper addresses nano‐sized titanium dioxide (TiO₂) reinforced natural rubber composites. Micro‐sized TiO₂ is simultaneously prepared to make a comparison with the composites containing nano‐sized TiO₂. To improve the dispersion of TiO₂, this study also suggests a new method of incorporating TiO₂. Aqueous dispersions of micro‐ and nano‐sized TiO₂ at the loadings of 0, 2, 4, 6, and 8 parts by weight per hundred parts of resin were dispersed in natural rubber latex, and then the resulting compounds were dried prior to mixing it with other ingredients on a two‐roll mill. By applying this technique, the homogeneity of the compound is significantly improved. This can be clearly seen from the enhancement of tensile properties and morphological characteristics where the optimum loading was found at 6 parts by weight per hundred parts of resin of micro‐ and nano‐sized TiO₂. Adding TiO₂ results in delayed scorch times and curing times wherein the curing process of filled compounds is shorter than the unfilled compound. J. VINYL ADDIT. TECHNOL., 23:200–209, 2017. © 2015 Society of Plastics Engineers     

Influence of textile treatment on mechanical and sorption properties of flax/epoxy composites

The aim of the present work is to study the effect of conventional textile treatments of woven flax on the mechanical properties and the water sorption of flax/epoxy composites. The flax fabrics are standard 2/2 twills. Various treatments are carried out on fabric such as mercerization, bleaching, and leaching for long fibers or on yarn such as leaching for short fibers. A model, based on a modified rule of mixture applied to composite reinforced with woven fabric, is developed to include the effect of fiber and porosity volume fractions on composite stiffness and strength. Most treatments improve tensile stiffness and strength of flax/epoxy composite and reduce composite water sorption. We prove by X‐ray fluorescence analysis, thermogravimetric analysis, and tensile tests of dry fabric that it is due to an improvement in the interfacial bonding between fibers and matrix. The best performances are achieved with bleaching and mercerization treatment. The weakest performances are obtained with the composites made with leached yarns. POLYM. COMPOS., 34:1761–1773, 2013. © 2013 Society of Plastics Engineers     

The Effects of Screw Geometry on the Pumping Efficiency of Micro‐Screw Pump

The design of a novel micro‐screw pump for viscous fluid is described. The device consists of a rotating screw in the centre of the channel, connected with a shaft and micro motor. The objective of this research is to investigate the effect of using various screw geometries on the pump performance. Theoretical analysis by finite volume simulations is carried out to study the influence of pitch, diameter of the screw and the thread (flight depth) to evaluate the optimal dimensions for the pump and to obtain the maximum flow rate. When the screw rotates, a net force is transferred to the fluid due to the differential pressure on the depth of the thread and pressure gradient along the screw axis, thus causing the fluid to displace. The three‐dimensional simulations indicate a gradual increase of the average velocity with increasing the screw diameter. The maximum average velocity can be obtained when the ratio between the pitch and screw diameter (pi/d) is 0.6. Effective pumping is achieved by increasing the thread and pitch at maximum screw diameter. The numerical simulation has been validated experimentally.     

Treatment of olive mill washing water by ultrafiltration

Olive oil production requires important quantities of washing water containing low oil concentrations, but classical processes used to recover or to eliminate this oil are ineffective. This study presents a membrane technique to treat olive oil mill washing water using different commercial ultrafiltration membranes: one organic (PCI) and two ceramic (Ceraver) membranes. The influence of the hydrodynamic parameters (transmembrane pressure and flow rate) and the cut‐off membranes on the efficiency of the ultrafiltration process was evaluated, and it was shown the organic PCI membrane could reduce pollution due to organic matter by decreasing the value of the Chemical oxygen demand by about 90%. Moreover, the nature of the ultrafine pore membrane appeared to be an important parameter which may strongly increase or decrease the capacity of the membrane. The membrane cut‐off did not have a strong influence on the performance of the process but if the membrane pores were too large the stability of the dynamically formed membrane decreased at transmembrane pressures greater than 0.2 MPa.     

Equilibrium adsorption isotherm and controlled release of antibiotic drug chloroamphenicol from poly(2‐vinyl pyridine/acrylic acid) hydrogels prepared by gamma radiation

High water sorption of 2‐vinyl pyridine (2‐VP)/acrylic acid (AAc) hydrogel were prepared by free‐radical polymerization in aqueous solution of 2‐VP with AAc as comonomer. The amount of ionic monomer (AAc), the irradiation dose of prepared hydrogel, the pH, and the concentration of drug play an important factor on loading, adsorption, and releasing of water‐soluble chloroamphenicol drug. As a result of dynamic swilling tests, the effect of relative content of AAc on the swelling showed that it allowed a non‐Fickian type of water diffusion. The adsorption of the drug onto (2‐VP/AAc) hydrogels was studied by Freundlish adsorption isotherm. The drug concentrations showed an influence on the adsorption of drug which increased with increasing AAc content. From Freundlish adsorption isotherm, the empirical constants, k and n, can be evaluated and showed the ability of hydrogel to be loaded by the drug and the affinity of the drug to be uptake onto the hydrogel respectively. FTIR, TGA, and SEM techniques were used to study the characterization of hydrogel (2‐VP/AAc). Additionally, the release of the drug loaded from hydrogel discs was studied microbiologically to show that hydrophilic structure of the hydrogel has an antimicrobial effect as a dehydration of cytoplasm and unbalance of the cell wall functions. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009