Brazing as a means of sealing ceramic membranes for use in advanced coal gasification processes

Coal is potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient low-cost gas separation systems are needed to provide high purity oxygen that will enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. Because they form the heart of the working device, numerous advances have been made in the fabrication and performance of these membrane materials. However, less emphasis has been placed on the materials that will be used in the balance of the device; in particular, the seals that bond the functional ceramic to the metallic structural component. In an effort to begin addressing this issue, we have examined ceramic-to-metal brazing as a method of sealing a model set of gas separation component materials: yttria-stabilized zirconia and stainless steel. In comparative high-temperature exposure testing of joints prepared using commercial brazes and a newly conceived braze alloy, the commercial material proved to be unsuitable due to excessive oxidation. On the other hand, the new material not only displayed superior oxidation resistance, but also excellent hermeticity in prototypic membrane testing.     

Selectivity in Methanol Oxidation as Studied on Model Systems Involving Vanadium Oxides

Oxidation catalysts are modeled by oxide single crystals, thin oxide films, as well as supported oxide nanoparticles. We characterize the surface of those materials using a variety of surface sensitive techniques including scanning tunneling microscopy and spectroscopy, photoelectron spectroscopy, infrared spectroscopy, and thermal desorption spectroscopy. We find temperature dependent structural transformations from V₂O₅(001) to V₂O₃(0001) via V₆O₁₃(001). V₂O₃(0001) is found to be vanadyl terminated in an oxygen ambient and it loses the vanadyl termination after electron bombardment. It is shown that the concentration of vanadyl groups controls the selectivity of the methanol oxy-dehydrogenation towards formaldehyde. A proposal for the mechanism is made. The results on single crystalline thin films are compared with similar measurements on deposited vanadia nanoparticles. The experimental results are correlated with theoretical calculations and models.     

An Electron Spin Resonance Study of Evolution of Organic Free Radicals in Irradiated Pepper During Heat Treatment

ABSTRACT: The thermal evolution behavior of the organic free radicals induced in irradiated black pepper was studied by electron spin resonance spectroscopy. To analyze the time-dependent evolution process, we used the theory of transient phenomena, that is, an ordinal differential equation, as well as the nonlinear least squares numerical method. We found that the radical evolution that occurred in the irradiated pepper obeys a single exponential function and yields a unique time constant. The evolution of the organic free radical undergoes a simple reaction process of a single radical species.     

Filtration of liquid aerosols with a horizontal fibrous filter

The aim of this study was to determine the filtration efficiency and pressure drop in liquid aerosol capture mechanisms using a fibrous coalescent filter. The experimental set-up was designed to measure filtration efficiency and pressure drop through the filter. To avoid the gravimetric effect, the filter was placed horizontally. A series of experiments highlighted the importance of operating conditions such as filtration velocity and aerosol concentration. The results demonstrated the advantage of working at high velocities to minimise the resistance of the medium and to enhance the mass efficiency of the coalescent filter. In parallel, no effect of aerosol concentrations in the pressure drop increase was noted.     

Complementary modelling of fluid separation processes

Optimal functioning of numerous technological processes depends primarily on relevant process design, properly selected column internals and sufficient understanding of the process behaviour. This can be achieved only with the help of accurate and reliable process models capable of considering process rates in a rigorous way, with respect to both transport phenomena and chemistry. In this article, a new modelling concept called complementary modelling is suggested for a large class of fluid separation processes. Since the conditions and criteria for these processes vary considerably, it is impossible to develop a unified modelling approach. Instead, a reasonable and effective combination of different modelling approaches provides solutions to many present and future tasks. The complementary modelling is discussed in detail and illustrated with several case studies.     

Material removal and surface damage in EDM of Ti3SiC2 ceramic

Material removal and surface damage of Ti₃SiC₂ ceramic during electrical discharge machining (EDM) were investigated. Melting and decomposition were found to be the main material removal mechanisms during the machining process. Material removal rate was enhanced acceleratively with increasing discharge current, i_e, working voltage, u_i, but increased deceleratively with pulse duration, t_e. Microcracks in the surface and loose grains in the subsurface resulted from thermal shock were confirmed, and the surface damage in Ti₃SiC₂ ceramic led to a degradation of both strength and reliability.     

Parametric Wavelength Conversion From Conventional Near-Infrared to Visible Band

The feasibility of distant wavelength conversion in photonic crystal fiber was explored. The one-pump parametric architecture was used to demonstrate translation from the conventional (1550 nm) to visible (500 nm) band. Experimental results are reported, which demonstrate the conventional-to-visible conversion of single- and multiple-channel signals encoded in the nonreturn-to-zero format     

Zero-valent iron treatment of RDX-containing and perchlorate-containing wastewaters from an ammunition-manufacturing plant at elevated temperatures.

The use of zero-valent iron for treating wastewaters containing RDX and perchlorate from an army ammunition plant (AAP) in the USA at elevated temperatures and moderately elevated temperature with chemical addition was evaluated through batch and column experiments. RDX in the wastewater was completely removed in an iron column after 6.4 minutes. Increasing the temperature to 75 degrees C decreased the required retention time to 2.1 minutes for complete RDX removal. Perchlorate in the wastewater was completely removed by iron at an elevated temperature of 150 degrees C in batch reactors in 6 hours without pH control. Significant reduction of perchlorate by zero-valent iron was also achieved at a more moderate temperature (75 degrees C) through use of a 0.2 M acetate buffer. Based on the evaluation results, we propose two innovative processes for treating RDX-containing and perchlorate-containing wastewaters: a temperature and pressure-controlled batch iron reactor and subsequent oxidation by existing industrial wastewater treatment plant; and reduction by consecutive iron columns with heating and acid addition capabilities and subsequent oxidation.