The link between Industry 4.0 and lean manufacturing: mapping current research and establishing a research agenda

In recent years, Industry 4.0 has emerged as one of the most discussed concepts and has gained significant popularity in both academia and the industrial sector. Both Industry 4.0 and lean manufacturing utilise decentralised control and aim to increase productivity and flexibility. However, there have been few studies investigating the link between these two domains. This article explores this novel area and maps the current literature. This is achieved through a systematic literature review methodology, investigating literature published up to and including August 2017. This article identifies four main research streams concerning the link between Industry 4.0 and lean manufacturing, and a research agenda for future studies is proposed.     

Treatment of wastewater containing toxic chromium using new activated carbon developed from date palm seed

The use of a new activated carbon developed from date palm seed wastes, generated in the jam industry, for removing toxic chromium from aqueous solution has been investigated. The activated carbon has been achieved from date palm seed by dehydrating methods using concentrated sulfuric acid. The batch experiments were conducted to determine the adsorption capacity of the biomass. The effect of initial metal concentration (25-125mgl(-1)), pH, contact time, and concentration of date palm seed carbon have been studied at room temperature. A strong dependence of the adsorption capacity on pH was observed, the capacity increase as pH value decrease and the optimum pH value is pH 1.0. Kinetics and adsorption equilibrium were studied at different sorbent doses. The adsorption process was fast and the equilibrium was reached within 180min. The maximum removal was 100% for 75mgl(-1) of Cr(+ concentration on 4gl(-1) carbon concentration and the maximum adsorption capacity was 120.48mgg(-1). The kinetic data were analyzed using various kinetic models - pseudo-first order equation, pseudo-second order equation, Elovich equation and intraparticle diffusion equation - and the equilibrium data were tested using several isotherm models, Langmuir, Freundlich, Koble-Corrigan, Redlich-Peterson, Tempkin, Dubinin-Radushkevich and Generalized isotherm equations. The Elovich equation and pseudo-second order equation provide the greatest accuracy for the kinetic data and Koble-Corrigan and Langmuir models the closest fit for the equilibrium data. Activation energy of sorption has also been evaluated as 0.115 and 0.229kJmol(-1).     

Influence of seed polymer molecular weight on polymerization kinetics and particle morphology of structured styrene–butadiene latexes

Heterogeneous film‐forming latexes were prepared using two‐stage, seeded emulsion polymerization. The polymerization was performed in a calorimetric reactor with a control unit that monitored the reaction rate and controlled the charging rate of the monomers. Three types of styrene seed latexes were prepared at 70°C. The first was an unmodified polystyrene (PS) latex. The second had the molecular weight lowered by the use of carbon tetrachloride (CCl₄) as a chain‐transfer agent, added at the start of the polymerization. For the third one, divinylbenzene (DVB) was used as a comonomer. DVB was added under starved conditions near the end of the polymerization to achieve crosslinked particle shells and to introduce double bonds as possible grafting sites. The second polymerization step was performed at 80°C as a batch operation in a 200‐mL calorimeter reactor. The second‐stage polymer was poly(styrene‐co‐butadiene‐co‐methacrylic acid) (S/B/MAA). A fixed S/B ratio was used together with varying small amounts of MAA. Particle morphology and particle‐size distributions were examined after the second stage using TEM after staining with osmium tetroxide. The particle morphology was found to depend on both the seed composition and the amount of MAA used in the second stage. Molecular weight and crosslinking of the DVB‐containing seed influenced the internal particle viscosity, which gave differences in the polymerization rate and the particle morphology. Crosslinking of the second‐stage polymer decreased the monomer concentration in the particles, which could be detected as a change in the slope the pressure/conversion curve. This phenomenon was used to indicate the critical conversion for crosslinking of the second‐stage polymer. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 297–311, 2000     

Maternal N-Acetyl-Cysteine Prevents Neonatal Hypoxia-Induced Brain Injury in a Rat Model

Perinatal hypoxia is a major cause of infant brain damage, lifelong neurological disability, and infant mortality. N-Acetyl-Cysteine (NAC) is a powerful antioxidant that acts directly as a scavenger of free radicals. We hypothesized that maternal-antenatal and offspring-postnatal NAC can protect offspring brains from hypoxic brain damage.Sixty six newborn rats were randomized into four study groups. Group 1: Control (CON) received no hypoxic intervention. Group 2: Hypoxia (HYP)-received hypoxia protocol. Group 3: Hypoxia-NAC (HYP-NAC). received hypoxia protocol and treated with NAC following each hypoxia episode. Group 4: NAC Hypoxia (NAC-HYP) treated with NAC during pregnancy, pups subject to hypoxia protocol. Each group was evaluated for: neurological function (Righting reflex), serum proinflammatory IL-6 protein levels (ELISA), brain protein levels: NF-κB p65, neuronal nitric oxide synthase (nNOS), TNF-α, and IL-6 (Western blot) and neuronal apoptosis (histology evaluation with TUNEL stain). Hypoxia significantly increased pups brain protein levels compared to controls. NAC administration to dams or offspring demonstrated lower brain NF-κB p65, nNOS, TNF-α and IL-6 protein levels compared to hypoxia alone. Hypoxia significantly increased brain apoptosis as evidenced by higher grade of brain TUNEL reaction. NAC administration to dams or offspring significantly reduce this effect. Hypoxia induced acute sensorimotor dysfunction. NAC treatment to dams significantly attenuated hypoxia-induced acute sensorimotor dysfunction. Prophylactic NAC treatment of dams during pregnancy confers long-term protection to offspring with hypoxia associated brain injury, measured by several pathways of injury and correlated markers with pathology and behavior. This implies we may consider prophylactic NAC treatment for patients at risk for hypoxia during labor.     

Fault handling for a wind farm with an internal DC collection grid

As a result of the increased wind power penetration, there are increased requirements for robustness of the wind farms during disturbances and faults. The wind farms are required to stay connected during short grid faults, and also, the disturbances as a result of internal faults should be minimized. In this paper, the fault ride‐through properties during external faults for a wind farm with an internal direct current (DC) grid are investigated. A safe detection of the fault is derived, as well as the reconnection procedure after the fault has been cleared. Also, the operation during internal faults has been investigated, focusing on the faults in the DC bus. It has been shown that the wind farm with an internal DC grid can operate through faults in the external grid and reconnect well within the requirements stated in the grid codes. Further, methods for detection of internal faults are derived, and it was shown that a faulted part can be disconnected and the non‐faulted parts can be back in operation within 100 ms using a DC breaker in each radial and within 300 ms without DC breakers. Copyright © 2011 John Wiley & Sons, Ltd.     

Residential use of firewood in Northern Sweden and its influence on forest biomass resources

Firewood is society’s oldest source of household energy and is still extensively used around the world. However, little is known about firewood usage in technologically advanced countries with high energy consumption. Some key issues include quantities of firewood currently used and future trends, as well as the influence of this usage on available biomass resources. This study addresses those issues through a postal questionnaire to 1500 of the firewood using households in a region in Northern Sweden. One-third of households produced 11-20 solid m³ of firewood per year. Three-fourths expected their production to be unchanged or increase during the coming five years. A large proportion of young producers indicated long-term continuation of firewood usage. Half (53%) of the firewood producing households owned forest and thereby had free access to wood. Produced firewood volume corresponded to 4-8% of the region’s roundwood volume harvested for industrial purposes. The use of firewood is suggested to influence decisions of private forest owners about management and harvest of forest biomass, and, thus, affect supply for bioenergy and other uses. With further incorporation of firewood usage into forest biomass management regimes, larger biomass quantities are likely to be available for industrial uses.     

Trace Elements in the Si Furnace. Part I: Behavior of Impurities in Quartz During Reduction

Quartz and carbonaceous materials, which are used in the production of silicon as well as electrodes and refractories in the silicon furnace, contain trace elements mostly in the form of oxides. These oxides can be reduced to gaseous compounds and leave the furnace or stay in the reaction products—metal and slag. This article examines the behavior of trace elements in hydrothermal quartz and quartzite in the reaction of SiO₂ with Si or SiC. Mixtures of SiO₂ (quartz or quartzite), SiC, and Si in forms of lumps or pellets were heated to 1923 K and 2123 K (1650°C and 1850°C) in high purity graphite crucibles under Argon gas flow. The gaseous compounds condensed in the inner lining of the tube attached to the crucible. The phases present in the reacted charge and the collected condensates were studied quantitatively by X-ray diffraction (XRD) and qualitatively by Electron Probe Micro Analyzer (EPMA). Contaminants in the charge materials, reacted charge and condensate were analyzed by Inductively Coupled Plasma-Mass Spectroscopy (ICP-MS). Muscovite in the mineral phase of quartz melted and formed two immiscible liquid phases: an Al-rich melt at the core of the mineral, and a SiO₂-rich melt at the mineral boundaries. B, Mn, and Pb in quartz were removed during heating in reducing atmosphere at temperature above 1923 K (1650°C). Mn, Fe, Al and B diffused from quartz into silicon. P concentration was under the detection limit. Quartzite and hydrothermal quartz had different initial impurity levels: quartzite remained more impure after reduction experiment but approached purity of hydrothermal quartz upon silica reduction.     

Citric acid used as a crosslinking agent for the grafting of chitosan onto woolen fabric

Modification of woolen fabrics was done by the grafting of low‐molecular‐weight deacetylated chitosan in the presence of citric acid as a crosslinking agent with the pad–dry cure method at different conditions (times and temperatures). The add‐on of chitosan and the optimum conditions were determined. The improved properties of modified wool by chitosan were evaluated with the urea bisulfite solubility test, crease recovery angle, yellowness index, and scanning electron microscopy. The dyeing properties of modified wool fabrics were studied with acid and reactive dyes. The biocidal activities of the modified and unmodified wool samples were evaluated and compared against some species of microorganisms, including Escherichia coli (Gram negative), Staphylococcus aureus (Gram positive), Candida albicans, and Aspergillus flavus. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012