Zeolite filled polyimide membranes for dehydration of isopropanol through pervaporation process

Six mixed matrix membranes (MMMs) were prepared using zeolites of 4A and ZSM-5 incorporated in polyimide of Matrimid 5218. Effects of filler type on membrane morphology and pervaporation performance of MMMs were investigated using isopropanol dehydration. In addition, effects of operating temperature (30, 40, 50, and 60 °C), feed water concentration (10, 20, 30, and 40 wt.%) and permeate side pressure (0 and 15 torr) on pervaporation performance were studied. Scanning electron microscopy (SEM) analysis showed there were good adhesion between the fillers and the polymer matrix. Zeolite 4A has a better contact with the polymer phase and thereby nearly no void is formed in the MMM structure. Pervaporation were performed based on L16 array of Taguchi method for design of experiments. The results showed that the best separation condition is achieved at temperature, feed water concentration, and permeate pressure of 30 °C, 10 wt.% water and 0 torr, respectively. Selectivities of zeolites 4A and ZSM-5 filled MMMs were calculated as 8991 and 3904 compared with 1276 measured for the neat Matrimid 5218 membrane. Permeation rates of the zeolite 4A and ZSM-5 filled MMMs and the neat polymeric membrane were found to be 0.018, 0.016, and 0.013 kg/m² h, respectively.     

B4C reinforced NiTi-based composites: Microstructure and wear performance

In this study, NiTi–x wt.% B₄C (x = 0, 2, and 4) composites were consolidated with spark plasma sintering method, and the effects of boron carbide reinforcement addition on the microstructure and wear behavior of samples were investigated. Identification of the constituent phases of samples by the X-ray diffraction method plus Rietveld analysis revealed that the stability of the martensite phase increased in the composite samples because of mismatch stresses between the NiTi matrix phase and the reinforcing particles, which increases the density of the dislocations and facilitates the diffusion process that subsequently leads to the formation of stable intermetallics. The results of hardness test indicated that the hardness value increased from 3.67 GPa for pure NiTi to 10.99 GPa for NiTi–4 wt.% B₄C. Results of wear test revealed that boron carbide reinforced composite specimens had higher wear resistance, whereas wear rate of NiTi sample was 3.6 × 10⁻³ mm³/N m, and it reached to .21 × 10⁻³ mm³/N m for NiTi–4 wt.% B₄C. Investigation of microstructure by scanning electron microscopy images and EDS analysis revealed that the wear mechanism in NiTi samples was abrasive and the addition of B₄C to NiTi changed the wear mechanisms from abrasive to a combination of oxidation, adhesive, and delamination mechanisms.     

Lignin‐based carbon fibers: Accelerated stabilization of lignin fibers in the presence of hydrogen chloride

Organosolv switchgrass lignin (SGL) and hardwood lignin (HWL) polymers are used as precursors to prepare low cost carbon fibers (CFs). Lignin powder and fiber samples are stabilized and carbonized at different conditions to investigate the effect of HCl on thermal‐oxidative stabilization time, mass yield, fiber diameter, and mechanical properties. The results show that HCl can accelerate stabilization and reduce the stabilization time from many hours to 75 min for the SGL fibers, and to 35 min for the HWL fiber. The rate of rapid stabilization in HCl/air is at least four times faster than conventional stabilization in air. The CFs prepared with two different stabilization methods have almost the same strength and modulus, but higher carbon yield is obtained with the rapid stabilization due to a short time of oxidation. Pores and defects observed on the surface and the cross‐section of the CFs across all stabilization conditions contribute to low fiber strength. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45507.     

Taguchi‐based analysis of polyamide 6/acrylonitrile–butadiene rubber/nanoclay nanocomposites: The role of processing variables

Applying the Taguchi method of experimental design, we prepared various polyamide 6 (PA6)/acrylonitrile butadiene rubber (NBR)/nanoclay nanocomposites under different processing conditions by melt mixing in an internal mixer. The effects of the processing variables, including the rotor speed, chamber temperature, and mixing order on the morphology, that is, the rubber particle size and interlayer distance, and the mechanical properties, that is, the tensile modulus and impact strength, were then investigated. As demonstrated with the Taguchi approach, the lower temperature associated with higher rotor speeds improved the mechanical properties of the 90/5/5 PA6/NBR/nanoclay systems. However, it was revealed that the mixing order did not affect the mechanical properties for the assigned composition. Hence, the simultaneous mixing of all the ingredients is seemingly the simplest way of mixing to obtain the desired mechanical properties. These results were confirmed with transmission and scanning electron microscopy observations and X‐ray diffraction measurements. Image analysis corresponding to the mean particle size of the NBR constituent was also performed. The optimum processing condition to achieve the appropriate mechanical properties is ultimately predicted by the Taguchi analysis and corresponded to a chamber temperature of 230°C and a screw speed of 80 rpm. Moreover, the simultaneous mixing of all of the ingredients was suggested for convenience. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 820‐828, 2013     

A critical review of bioceramics for magnetic hyperthermia

Magnetic hyperthermia (HT) using biocompatible ceramics is a ground-breaking, competent, and safe thermo-therapeutic strategy for cancer treatment. The magnetic properties of bioceramics, along with their structure and synthesis parameters, are responsible for the controlled heating of malignant tumors and are the key to clinical success. After providing a brief overview of magnetism and its significance in biomedicine, this review deals with materials selection and synthesis methods of bioceramics/glasses used for HT. Relevant research carried out on promising bioceramics for magnetic HT, with a focus on their size, shape, surface functionalization, magnetic field parameters, and in vitro/in vivo properties to optimize cancer therapy, is also discussed. Recent progress in magnetic HT combined with chemotherapy and phototherapy is especially highlighted, with the aim to provide interdisciplinary knowledge to advance further the applications of bioceramics in this field.     

Structure–property relationships in ternary polymer blends with core–shell inclusions: revisiting the critical role of the viscosity ratio

Structure–property relationship in typical polypropylene/polycarbonate/poly[styrene-b-(ethylene-co-butylene)-b-styrene] (PP/PC/SEBS) ternary blends containing maleated SEBS (SEBS-g-MAH) was investigated. Three grades of PC with different melt viscosities were used, and changes in blend morphology from PC/SEBS core–shell particles partially surrounded by SEBS-g-MAH to inverse SEBS/PC core–shell particles in PP matrix were observed upon varying the viscosity ratio of PC to SEBS. It was found that the viscosity ratio completely controls the size of the core–shell droplets and governs the type, population, and shape of the dispersed domains, as evidenced by rheological, mechanical, and thermomechanical behavioral assessments. Dynamic mechanical analysis of samples with common (PC–SEBS) and inverse (SEBS–PC) core–shell particles revealed that they show completely different behaviors: blends containing PC–SEBS presented a higher storage and loss modulus, while blends containing SEBS–PC exhibited a lower β-transition temperature. Moreover, ternary blends with PC cores showed the highest Young’s modulus values and the lowest impact strength, due to the different fracture modes of the blends containing PC–SEBS and SEPS–PC core–shell droplets, which present debonding and shell-fracture mechanisms, respectively. Morphological observations of blends with high-molecular-weight PC demonstrated the presence of detached droplets and rods of PC in the PP matrix, along with composite core–shell and rod-like particles. Micrographs of the fracture surfaces confirmed the proposed mechanisms, given the presence of stretched (debonded) PC (SEBS) cores encapsulated by SEBS (PC), which require more (less) energy to achieve fracture. The correlation between the mechanical and morphological properties proves that decreasing core diameter and shell thickness has positive effects on the impact strength but decreases the Young’s modulus.     

Potency of Different Carbon Sources in Reduction of Microsilica to Synthesize SiC from Mechanically Activated Powder Mixtures

In the present study, the influences of three different types of carbon (carbon black, graphite, and petroleum coke) on SiC synthesis via mechanical activation and sintering were evaluated. In this regard, the phase components, morphology, and the formation mechanism were investigated. SiC nanoparticles were detected to be formed after 4 h of milling and sintering at 1450°C, regardless of the sources of carbon. The carbon types exert their effects on the morphology of the as‐synthesized particles, where carbon black leads to form rod‐like SiC particles and the other two carbon types result in semi‐spherical SiC particles. This is due to the dominant mechanism in the mentioned process. The rod‐like particles obtained from the carbon black‐containing powder were synthesized via the VSL mechanism, whereas the solid‐state reactions occurred to form the SiC particles in the graphite‐ or petroleum coke‐containing samples. In the VSL mechanism, any increase in the milling time leads to facilitate the SiC formation due to entrance of Fe debris, whereas in the other samples (graphite or petroleum coke) the procedure is reversed.     

Ultrathin buffer layer at organic/organic interface for managing the recombination profile in organic light‐emitting diodes: Metal versus dielectric buffer

We report on the utilization of an ultrathin buffer layer at the organic/organic (O/O) interface to enhance device efficiency in organic light‐emitting diodes. Two different kinds of buffer layers are examined: metal and dielectric. It is shown that employment of an ultrathin Ag layer with a thickness of 1–2 nm enhances the device performance, while a MgF₂ dielectric buffer cannot affect the device properties considerably. In particular, the turn‐on voltage of the device with an appropriate buffer layer is reduced about 3 V, its current efficiency increases by a factor of more than three, and the power efficiency increases by a factor of more than five in comparison to the control device when a Ag buffer layer is introduced at the O/O interface. By employment of the buffer layer at the interface, an accumulation of current carriers appears within the device that redistribute the recombination profile toward the interior part of the emissive layer. Also, morphological examinations reveal that distinguishable phase segregation occurs in the blend of the hole‐transport layer. In particular, the polymer component remains at the surface and facilitates the hole transport into the successive layers. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43894.     

Dissimilar Joining of Pure Copper to Aluminum Alloy via Friction Stir Welding

In this study, the dissimilar friction stir welding(FSW) butt joints between aluminum alloy 5754-H114 and commercially pure copper were investigated. The thickness of welded plates was 4 mm and the aluminum plate was placed on the advancing side. In order to obtain a suitable flow and a better material mixing, a 1-mm offset was considered for the aluminum plate, toward the butt centerline. For investigating the microstructure and mechanical properties of FSWed joints, optical microscopy and mechanical tests(i.e., uniaxial tensile test and microhardness) were used, respectively.Furthermore, the analysis of intermetallic compounds and fracture surface was examined by scanning electron microscopy and X-ray diffraction. The effect of heat generation on the mechanical properties and microstructure of the FSWed joints was investigated. The results showed that there is an optimum amount of heat input. The intermetallic compounds formed in FSWed joints were Al4Cu9 and Al2Cu. The best results were found in joints with 1000 rpm rotational speed and100 mm/min travel speed. The tensile strength was found as 219 MPa, which reached 84% of the aluminum base strength.Moreover, maximum value of the microhardness of the stir zone(SZ) was attained as about 120 HV, which was greatly depended on the grain size, intermetallic compounds and copper pieces in SZ.