Application and modelling of hybrid stereolithography injection mould tooling

The use of stereolithography (SL) to make injection moulding tools has been shown previously to be an efficient way of producing rapid tools for simple geometries, aiming at small lot sizes with an acceptable degree of accuracy. This paper highlights the unexplored potential of using SL inserts in hybrid tools using practical experiments and FEA mould filling models. The practical experiments reveal problems incurred by uneven flow as a result of differential thermal conductivity between dissimilar mould materials in a hybrid tool. The FEA flow models confirm that this uneven flow would be anticipated when using finite element analysis (FEA) software. A further FEA stress analysis predicts that catastrophic mould failure will be expected under some conditions and these reflect the results found in the practical experiments. The use of a homogeneous SL tool eliminates the issues caused by uneven mould filling but results in thermal distortion of the female mould. Ultimately, a SL tool backfilled with low melt point alloy provides a solution that eliminates the problems of uneven filling and thermal distortion.     

Thermal fatigue behavior of squeeze cast, discontinuous alumina-silicate fiber-reinforced aluminum alloy (A356) composite

Microstructural damage mechanisms owing to thermal cycling and isothermal exposure at elevated temperature are studied for a short alumina-silicate fiber-reinforced aluminum alloy (A356) composite produced by pressure casting. The tensile strength of the metal matrix composite is found to degrade considerably in each case. An X-ray double-crystal diffraction method is employed to study the mechanisms of recovery in the matrix. The fractal dimension of the X-ray “rocking curves” for individual grains in the composite reflects the substructure formation owing to the rearrangement of dislocations into subdomain walls. Recovery by polygonization is more pronounced in the case of thermal cycling than for equivalent isothermal exposure. The residual stresses in the matrix that provide the fiber clamping force undergo more relaxation in the case of isothermal exposure. The two competing damage mechanisms, thermally activated recovery by polygonization and relaxation of clamping stresses in the matrix, result in identical strength degradation (25%) for both thermal cycling and isothermal exposure.     

A special-purpose content addressable memory chip for real-timeimage processing

An application specific integrated circuit (ASIC) using a special-purpose content addressable memory that performs parallel search and multiple update (PSMU) operation is presented. This chip, referred to as multiple update content addressable memory (MUCAM), can search 256, 8-b-wide locations in parallel for target data and update all such locations with new data within 50 ns. MUCAM has been developed for image component labeling and merging operation in a connected component analyzer. It was fabricated using 0.9-μm CMOS technology     

Tailoring acidity of HZSM-5 nanoparticles for methyl bromide dehydrobromination by Al and Mg incorporation

Three kinds of HZSM-5 nanoparticles with different acidity were tailored by impregnating MgO or varying Si/Al ratios. Both the textural and acidic properties of the as-prepared nanoparticles were characterized by nitrogen adsorption-desorption measurements, X-ray diffraction (XRD), scanning electron microscopy (SEM), ammonia temperature-programmed desorption (NH₃-TPD) and Fourier transform infrared spectroscopy (FTIR or Py-FTIR). It was found that the intensity of Lewis acid sites with weak strength was enhanced by impregnating MgO or reducing Al concentration, and such an enhancement could be explained by the formation of Mg(OH)⁺ or charge unbalance of the MgO framework on the surface of HZSM-5 support. The effect of HZSM-5 nanoparticles'' acidity on methyl bromide dehydrobromination as catalyst was evaluated. As the results, MgHZ-360 catalyst with the highest concentration of Lewis acid sites showed excellent stability, which maintained methyl bromide conversion of up 97% in a period of 400 h on stream. Coke characterization by BET measurements and TGA/DTA and GC/MS analysis revealed that polymethylated naphthalenes species were formed outside the channels of the catalyst with higher acid intensity and higher Brønsted acid concentration during the initial period of reaction, while graphitic carbon formed in the channels of catalyst with lower acid intensity and higher Lewis acid concentration during the stable stage.     

3-Methyltrimethylammonium poly(2,6-dimethyl-1,4-phenylene oxide) based anion exchange membrane for alkaline polymer electrolyte fuel cells

Hydroxyl ion (OH^?) conducting anion exchange membranes based on modified poly (phenylene oxide) are fabricated for their application in alkaline polymer electrolyte fuel cells (APEFCs). In the present study, chloromethylation of poly(phenylene oxide) (PPO) is performed by aryl substitution rather than benzyl substitution and homogeneously quaternized to form an anion exchange membrane (AEM). ¹H NMR and FT-IR studies reveal successful incorporation of the above groups in the polymer backbone. The membrane is characterized for its ion exchange capacity and water uptake. The membrane formed by these processes show good ionic conductivity and when used in fuel cell exhibited an enhanced performance in comparison with the state-of-the-art commercial AHA membrane. A peak power density of 111 mW/cm² at a load current density of 250 mA/cm² is obtained for PPO based membrane in APEFCs at 30 °C.     

Mercury(II) exchange by highly charged swelling micas, sodium Engelhard titanosilicate-4, and sodium titanosilicate

Selective Hg(2+)-exchange properties of highly charged sodium swelling micas (Na-2-, Na-3-, and Na-4-micas), sodium Engelhard titanosilicate-4 (Na-ETS-4), and sodium titanosilicate were determined by use of distribution coefficients (K(d)), ion-exchange isotherms, and Kielland plots for their potential use of Hg decontamination from groundwater and soils. X-ray diffraction (XRD) patterns after 2Na(+) → Hg(2+) exchange were collected to check for change in (001) spacings of differently charged sodium micas. The isotherms and Kielland plots suggested that Na-ETS-4 was highly selective for Hg(2+). Also, the K(d) value of Na-ETS-4 was the highest among the tested exchangers, supporting its high selectivity. Hg releases from Hg-exchanged Na-4-mica and Na-ETS-4 were found to be lower compared to other samples tested with simulated groundwater. The (001) spacings of sodium micas after Hg(2+) exchange changed from ～ 12 to ～ 14 ? or/and 12 ? depending on their layer charge density and the uptake amount of Hg. Our results suggest that Na-ETS-4 is a good candidate for mercury(II) decontamination from groundwater and soils.     

Mixture Effects of Tryptophan Intestinal Microbial Metabolites on Aryl Hydrocarbon Receptor Activity

Aryl hydrocarbon receptor (AHR) plays pivotal roles in intestinal physiology and pathophysiology. Intestinal AHR is activated by numerous dietary, endogenous, and microbial ligands. Whereas the effects of individual compounds on AHR are mostly known, the effects of real physiological mixtures occurring in the intestine have not been studied. Using reporter gene assays and RT-PCR, we evaluated the combinatorial effects (3520 combinations) of 11 microbial catabolites of tryptophan (MICTs) on AHR. We robustly (n = 30) determined the potencies and relative efficacies of single MICTs. Synergistic effects of MICT binary mixtures were observed between low- or medium-efficacy agonists, in particular for combinations of indole-3-propionate and indole-3-lactate. Combinations comprising highly efficacious agonists such as indole-3-pyruvate displayed rather antagonist effects, caused by saturation of the assay response. These synergistic effects were confirmed by RT-PCR as CYP1A1 mRNA expression. We also tested mimic multicomponent and binary mixtures of MICTs, prepared based on the metabolomic analyses of human feces and colonoscopy aspirates, respectively. In this case, AHR responsiveness did not correlate with type of diet or health status, and the indole concentrations in the mixtures were determinative of gross AHR activity. Future systematic research on the synergistic activation of AHR by microbial metabolites and other ligands is needed.