Structural material from waste plastic

In efforts to contribute to community development, particularly in the context of Egyptian communities, waste plastics materials were successfully recycled without the difficult task of separation and reused to economically produce new structural material. Recycling was performed by mixing molten waste plastics with sand to produce these new materials. Samples with different percentages of plastics and different particle sizes of sand were used in the process. Materials showed acceptable density and high compressive strength, which was shown to be at a maximum with contents of about 30–40% waste plastic. Furthermore, certain types of sand having different colors were used to produce attractive materials, suitable for decorative uses. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2543–2547, 2004     

淀粉分子磁化修饰及其再生膜材料制备

以高直链淀粉（HS）为原料，通过“还原胺化-点击化学法”在其还原性端的潜在醛基上进行磁化分子修饰，得到具有磁性的变性淀粉（MMS），并在外磁场作用下制备再生淀粉膜。具体包括在HS分子唯一的潜在醛基上引入炔基，对四氧化三铁粒子（MNP）进行硅烷包覆得到叠氮化磁体粒子（azide-MNPs），两者经点击化学反应得到分子链末端带磁的变性淀粉。借助XRD、FTIR、NMR和MALDI-TOF MS对产物进行结构表征，结果表明，磁体粒子精准接枝到高直链淀粉分子还原末端，得到目标产物MMS。再生淀粉膜性能测试结果表明，在外磁场诱导条件下MMS逐渐趋于分子有序排列，制得的再生淀粉膜较纯CMS淀粉膜断裂伸长提升49.5%，断裂强度提升88.3%，短程有序程度提高。该文为基于外加磁场下的淀粉再生膜结构设计和力学性能调控提供了新思路。     

Preparation,characterization, and some physical properties of polypropylene/poly(methyl acrylate)‐grafted glass wool composites

Polypropylene/poly(methyl acrylate)‐grafted glass wool (PMA‐g‐GW) mixes were prepared. The polymerization process was carried out using potassium persulfate (PPS) and PPS/acetone sodium bisulfite (ASBS) as a redox‐pair initiation system at 60 and 70°C. The effect of using PPS or PPS/ASBS on the grafting percent and conversion percent reveals that the conversion percent values on using PPS as an initiator are higher than those of PPS/ASBS, while in the case of grafting, the inverse is true, that is, using PPS as an initiator gives grafting percent values lower than those that can be obtained using PPS/ASBS. The dielectric properties, thermal diffusivity, specific heat capacity, and thermal conductivity of PP loaded with modified glass wool as a function of different types and concentrations of initiators—used in the grafting polymerization process, namely, PPS and the redox initiating system—were also studied. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 723–732, 2003     

Monodisperse polymer/metal composite particles by electroless chemical deposition: Effect of surface functionality of polymer particles

Micron‐sized polymer particles were coated with layers of nickel compounds by plating electrolessly in the presence of aqueous solutions of nickel chloride, sodium hypophosphite, sodium citrate, and ammonium chloride at elevated temperature. The uniform functional polymer particle could be obtained by seeded polymerization. To investigate the effect of surface functionality on the conditions for nickel deposition, the polymer particle was functionalized with the thiol group. From morphological observation, it was found that the mode of nickel deposition was greatly dependent on the surface functionality of the polymer particle. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 420–424, 2003     

Rheology of poly(n‐butyl methacrylate) and its composites with calcium carbonate

Poly(n‐butyl methacrylate) (PBMA) composites with calcium carbonate (CaCO₃) were prepared by in situ radical copolymerization of butyl methacrylate (BMA) and methacrylic acid (MA) with precipitated calcium carbonate. To compare the different rheological behaviors of the monomer mixtures with CaCO₃ and the composites, the steady and dynamic viscosities of BMA/MA/CaCO₃ and poly(BMA/MA/CaCO₃) were measured by means of steady and oscillatory shear flows. The viscosity of the mixture BMA/MA/CaCO₃ was found to increase evidently with the increasing of CaCO₃%. The influence of MA% on viscosity of BMA/MA/CaCO₃ was slight. During the in situ polymerization, the viscosity of the reacting system was measured to be enhanced by a factor of about 10⁴ from the monomer/CaCO₃ mixture to composites. The dependency of zero‐shear viscosity on molar mass of PBMA was also investigated. The relation between the zero‐shear viscosity and molar mass is η₀ = 10^?15 M_w^3.5. The evolution of the viscosity with the temperature for both PBMA and its composites was obtained and time–temperature superposition was used to build master curves for the dynamic moduli. The flow activation energies were found to be 115.0, 148.6, and 178.7 kJ/mol for PBMA, composite PBMA/CaCO₃ (90/10), and PBMA/MA/CaCO₃ (89/1/10), respectively. The viscosity of the composites containing less than 10% CaCO₃ was lower than that of pure PBMA with the same molar mass. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1376–1383, 2003     

Modification of sandy soil using water‐borne polymer

A new polymeric system has been applied for structural modification of (noncompactable) sandy soils. The system is based on a water‐borne styrene acrylic polymeric formulation (emulsion) containing varying amounts of solid polymer. The present work deals with system optimization and measurements designed to examine the effects of polymer content on hydraulic conductivity and compressive strength. Samples were prepared from prescribed amounts of polymer, water, and sand by using two different preparations methods (mixing and spraying). Measurements of hydraulic conductivity for both sets of samples were conducted in a flexible membrane test apparatus. For the first set of samples, the permeability coefficient of the sand was noted to be reduced 10‐fold (from 10^?5 to 10^?6 m s^?1) upon the incorporation of about 2% polymer. In the second set (samples prepared with the spraying method), the hydraulic conductivity was further reduced to 7.2 × 10^?7 at a polymer concentration of about 2%. Stress–strain measurements made on dry cylindrical specimens disclosed remarkable enhancement in the mechanical behavior of the system. For both types of preparation methods, the compressive strength and modulus of elasticity increased linearly with the polymer concentration in the sample. Scanning electron microscopic examination revealed that the dramatic reduction in the permeability and the improved mechanical properties are attributed to the polymer coverage of the sand particles and the development of interconnecting ties between them. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2484–2491, 2003     

Dielectric properties of SBR vulcanizates loaded with HAF carbon black and BaTiO3 ceramics

The influence of HAF carbon black and BaTiO₃ ceramic powder contents in SBR vulcanizates on the dielectric constant (ε′) at different frequencies and at fixed temperature of 303 K is studied well in this article. The temperature dependence of the ac conductivity (σ_ac) was also studied. ε′ appreciably decreases as frequency increased for both filled and unfilled SBR vulcanizates. At each frequency, ε′ gradually decreased with BaTiO₃ loading, but its change at any fixed frequency with BaTiO₃ filler loading is not uniform. For HAF group ε′ (at loading ≥ 40 phr), drops rapidly with frequency. Meanwhile, it increased appreciably beyond a certain HAF filler loading (≈ 20 phr). Experimental values of the dielectric constant of both BaTiO₃ and HAF contents were compared with those calculated by using Tsangaris, Clausius and Bruggman models. Tsangaris model with simple modifications was applied and a fairly good agreement was obtained. The HAF particles or aggregates was found to take the shape of oblate ellipsoids with the minor axes parallel to the applied frequency as detected from the decreasing behavior of the depolarizing factor (Y) with HAF contents. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2227–2234, 2007     

Novel electrically conductive and ferromagnetic composites of poly(aniline‐co‐aminonaphthalenesulfonic acid) with iron oxide nanoparticles: Synthesis and characterization

Nanocomposites of iron oxide (Fe₃O₄) with a sulfonated polyaniline, poly(aniline‐co‐aminonaphthalenesulfonic acid) [SPAN(ANSA)], were synthesized through chemical oxidative copolymerization of aniline and 5‐amino‐2‐naphthalenesulfonic acid/1‐amino‐5‐naphthalenesulfonic acid in the presence of Fe₃O₄ nanoparticles. The nanocomposites [Fe₃O₄/SPAN(ANSA)‐NCs] were characterized by transmission electron microscopy (TEM), scanning electron microscopy (SEM), X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, elemental analysis, UV–visible spectroscopy, thermogravimetric analysis (TGA), superconductor quantum interference device (SQUID), and electrical conductivity measurements. The TEM images reveal that nanocrystalline Fe₃O₄ particles were homogeneously incorporated within the polymer matrix with the sizes in the range of 10–15 nm. XRD pattern reveals that pure Fe₃O₄ particles are having spinel structure, and nanocomposites are more crystalline in comparison to pristine polymers. Differential thermogravimetric (DTG) curves obtained through TGA informs that polymer chains in the composites have better thermal stability than that of the pristine copolymers. FTIR spectra provide information on the structure of the composites. The conductivity of the nanocomposites (～ 0.5 S cm^?1) is higher than that of pristine PANI (～ 10^?3 S cm^?1). The charge transport behavior of the composites is explained through temperature difference of conductivity. The temperature dependence of conductivity fits with the quasi‐1D variable range hopping (quasi‐1D VRH) model. SQUID analysis reveals that the composites show ferromagnetic behavior at room temperature. The maximum saturation magnetization of the composite is 9.7 emu g^?1. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Improving SEM Inspection Performance in Semiconductor Manufacturing Industry

Scanning electron microscope (SEM) station is one of the major quality control tasks in wafer manufacturing process. During the process of examining defects on a screen for a certain period of time, SEM inspectors frequently complain about visual fatigue problems. The purpose of the study was to evaluate the effect of wafer‐coating condition (noncoating treatment and gold‐coating treatment) and liquid crystal display (LCD) monitor size (14‐inch and 19‐inch monitor) from the aspects of objective visual fatigue measures (NPA and CFF), subjective eye fatigue rating, and inspection performance. Twelve SEM inspectors participated in this experiment. The results indicated that the treatment of gold‐coating wafer showed significant difference on reducing objective visual fatigue in NPA and CFF change. Using a 19‐inch LCD monitor also demonstrated the effect on reducing eye fatigue as well as improving inspection performance. The improvement of using a gold‐coating treatment wafer and a 19‐inch LCD monitor to reduce SEM inspectors' visual fatigue and to increase inspection performance is thus recommended. © 2012 Wiley Periodicals, Inc.     

Examining the Effects of Conformal Terrain Features in Advanced Head‐Up Displays on Flight Performance and Pilot Situation Awareness

Synthetic vision systems (SVS) render terrain features for pilots through cockpit displays using a GPS database and three‐dimensional graphical models. Enhanced vision systems (EVS) present infrared imagery of terrain using a forward‐looking sensor in the nose of an aircraft. The ultimate goal of SVS and EVS technologies is to support pilots in achieving safety under low‐visibility and night conditions comparable to clear, day conditions. This study assessed pilot performance and situation awareness (SA) effects of SVS and EVS imagery in an advanced head‐up display (HUD) during a simulated landing approach under instrument meteorological conditions. Videos of the landing with various HUD configurations were presented to eight pilots with a superimposed tracking task. The independent variables included four HUD feature configurations (baseline [no terrain imagery], SVS, EVS, and a combination of SVS and EVS), two visibility conditions, and four legs of the flight. Results indicated that SVS increased overall SA but degraded flight path control performance because of visual confusion with other display features. EVS increased flight path control accuracy but decreased system (aircraft) awareness because of visual distractions. The combination of SVS and EVS generated offsetting effects. Display configurations did not affect pilot spatial awareness. Flight performance was not different among phases of the approach, but levels and types of pilot SA did vary from leg to leg. These results are applicable to development of adaptive HUD features to support pilot performance. They support the use of multidimensional measures of SA for insight on pilot information processing with advanced aviation displays. © 2012 Wiley Periodicals, Inc.